Filson stainless steel filter cartridge also names ss filter cartridge, stainless steel filter element. Depending on different process technology, it mainly consists of stainless steel mesh filter cartridge, stainless steel filter baskets, stainless steel pleated filter elements, stainless steel sintered filter elements, and wedge wire filters.
If you want to learn more, please visit our website.
Filson high-quality stainless steel filter cartridges provide micron rating from 1 to microns, they are ideally applied for high temperature, high pressures, heavily contaminated fluids, and corrosive environments.
To meet your special application and existing filter housings, Filson stainless steel water filter cartridge, stainless steel air filter and stainless steel filter cartridge for liquids are available with various shapes and sizes design with different lengths or end caps for your convenient installation.
In Filson own stainless steel filter cartridge production factory, no matter with epoxy-bonding, welding, sintering, and crimped construction, we could batch production in urgent delivery time. And we have a most extensive warehouse with more than 500 kinds of standards stainless steel filter elements for quick delivery.
Compare to micro fiberglass or paper filter elements, Filson stainless steel filter cartridges will cost you much money in the beginning, but after a period time of using, they will help you save more costs since all our ss filter cartridges are easily cleaned and reusable by backflushing and ultrasonic techniques.
To make sure our stainless steel filter cartridges remove particles effectively, we will make bubble point test, burst pressure test, hydrostatic burst test and etc. before delivery. Testing photos and videos of ss filter cartridge can be taken for your check.
Just tell us your application, flow rate, working pressure, filtration accuracy, our professional technical team will offer you a customized stainless steel filtration solution in 24 hours, even with MOQ-1PC.
&#; Filter material: mainly made of stainless steel 304 or 316
&#; Filtration accuracy: 1μm ~ μm
&#; Working pressure: 10bar-420bar.
&#; Working temperature: -30°C~+260°C
&#; Structure: cylindrical and pleated
&#; End design: DOE, 222/flat, 226/flat, others on request
&#; High strength resistance to withstand high differential pressure
&#; More pleats for stainless steel filter larger surface and filtration area
&#; Cleanable and reusable for long service life
&#; Excellent heat & corrosion resistance
&#; Variety of seal configurations for various application
&#; Customized ss filter cartridge options available for fluids and gas
&#; Power generation
&#; Water treatment
&#; Chemical processing
&#; High Differential Pressure
&#; Corrosive oil and gas
&#; High Temperature
&#; Electronics
&#; Factory equipment
&#; Blowback for gas applications
&#; Backflush for liquid applications
&#; Ultrasonic cleaning is used to remove chemically inert materials.
&#; Chemically remove contaminants by using solvents, caustic wash, acid wash, water, and air flush.
We don&#;t have MOQ limited, usually with 1 PC.
For custom stainless steel filter elements, we will produce and delivery within 7-15 days.
Package: Carton or wooden case as your request.
Shipping:
1. FedEx/DHL/UPS/TNT for samples or small order, directly to your company.
2. By Sea from Qingdao or Shanghai port
3. By air from Zhengzhou airport, 3-5 days arrival
Contact us at , and please tell us your present filter housing structure, or elements dimensions, micron rating and applications. Our support team will contact you as soon as possible.
T/T 30-50% as deposit, and balance before delivery
Yes, we offer OEM service and customize brand logo or model numbers on the products, including stainless steel mesh filter cartridge, stainless steel pleated filter elements, stainless steel filter baskets and sintered stainless steel filter elements, etc.
Stainless steel filter cartridge
Pressurized gases&#; for protecting the equipment from oil, water, dirt and other impurities in compressed air.
Water treatment&#; used for passing water on a large scale since stainless steel prevents elements such as rust, algae, chemicals, decaying sediments, and organic matter, among others.
Fluidized bed combustion &#; it is essential in eliminating impurities from the system given that the process involves chemical reactions and rapid heat transfer.
Gearbox and bearing oil lube filtration &#; helps in cleaning the oil or lubricants that might have contaminations as a result of abrasion from moving parts hence enhancing the efficiency of the system function.
Condensate water &#; helps in preventing iron from corrosion and removing it to enhance the movement and safety of the whole system.
Seal protection &#; it helps in eliminating the impurities, which may get to the rotating parts of the system.
Fluidized bed combustion&#;it helps in enhancing the efficiency of the system by eliminating impurities even if it works at high temperatures.
There are two major types of construction for this type of filter cartridge which include the following;
Stainless steel is the main type of material used for manufacturing Filson SS filter cartridge which comes in five classifications including;
Cylindrical vs pleated ss filter cartridge
The major difference between these two designs is on the model of application for different industries as well as composition.
The pleated design uses pleated media in support of central core whereas the plain design uses a sleeve of a filter media in support of a central core.
The plain design is constructed using a sintered wire mesh that has five layers sintered in a vacuum.
On the other hand, the pleated design provides double the efficiency of a cylindrical stainless steel filter cartridge.
Stainless steel is generally one of the best non-corrosive materials that are available.
Therefore, this resistance to corrosion makes it ideal for all sorts of chemicals to move through without any challenge whatsoever.
Different end confirgurations for stainless steel filter cartride
Some of the advantages of stainless steel filter cartridge include the following;
On the contrary, stainless steel filter cartridge also has a few disadvantages such as;
The types of this product are dependent majorly on the particular application, and they include the following;
The maximum pressure for a specific stainless steel filter cartridge depends on a wide range of elements including:
In most instances, however, the manufacturer always tends to specify the maximum pressure that a specific device can handle.
Just like the working pressure, the extreme temperature that a stainless steel filter cartridge can handle is also dependent on the application as well as the particular material used form making it.
And the manufacturers will always specify the maximum temperature that the particular device can handle.
Micron rating refers to the representation of the overall size of openings which are between the pieces of filter material.
Mesh size, on the other hand, refers to the measurement of a particle often used to determine the particle-size distribution of a granular stainless steel filter cartridge material.
In general, the larger the micron rating of a stainless steel filter cartridge, the wider the holes.
Working of cartridge filter
Ordinarily, a high-quality stainless steel filter cartridge permits flow rates of up to 500 gallons per minute.
Cartridge filter housing
With competitive price and timely delivery, ZHUAN LV sincerely hope to be your supplier and partner.
Some of the most important elements you need to factor in when choosing ideal stainless steel filter cartridge include the following;
The best time to replace the stainless steel cartridge is once its efficacy level becomes relatively low.
You can as well change it when some of its parts are damaged.
On the other hand, the best time to clean this device is when impurities trapped from fluids clogs it.
Before embarking on cleaning this device, you ought to know the specific type of cleaning technique that you&#;ll use.
The most common cleaning techniques include;
You also need to have a powerful cleaning agent as well as a highly effective water-based agent free from chloride ions.
So when cleaning, ensure that you check the differential pressure is low to avert accidents as a result of dismantling from occurring.
The second stage involves placing the device in a nitrogen protection furnace, then heating it to a temperature around 380°C for about two hours continuously.
Then remove the device and allow it to cool to the desired temperature the place it in ultrasonic cleaning slot of the machine that has a strong cleaning detergent.
This is where the cavitation of the filter and cleaning detergent easily penetrate the device from each corner.
All the dirt disappears once you take it through this particular process.
Then you can use water to rinse the cartridge to eliminate the residues.
After that, use a blow dry for about 20 seconds to dry out the moisture in the filters.
Alternatively, you can dry it at a temperature of about 50 degrees Celsius.
https://youtu.be/4uayzBzhfZg
Back flushing refers to the process of cleaning a filter cartridge that can be re-used due to its working condition.
It helps in pushing off the contaminants which have settled on the surface hence increasing the efficiency and durability of the cartridge.
It will depend on how frequently you use the stainless steel filter.
Also, the type of fluid, temperature, type of material, pressure and contaminants will also determine the service lifespan of the stainless steel filter cartridge.
For example, you can replace swimming pool cartridge filter after 1 to 2 years. Assuming, they shall have served for about 2,000 hours.
First of all, ensure that all the systems are shut down to prevent anything from coming through for filtration during the changing process.
While at it, you may choose to clean the joining parts or better still decide to replace them with the filter cartridge.
After that, you can now bring the new stainless steel filter cartridge and position it at the right point.
Also, note that the new cartridge filter has to be of the same size as the one you are replacing to fit easily into the system.
To prevent immediate and future accidents from occurring, ensure that you check and confirm everything is okay.
Technical drawing of cartridge filter
Definitely you can.
As long as you provide all the necessary requirements that are also within the standards of the industry
You get a free sample for the particular type of stainless steel cartridge filter that you need.
All you have to do is make a sample request on the website.
Alternatively, you can contact our direct sales representatives to recommend an ideal sample for your application.
The number of days is dependent on your physical location and whether or not the device is customized.
Nonetheless, there is also another option which you can opt for standard and non-expedited delivery.
So it is upon you to decide on the most suitable delivery method for you.
By sending an or making a call to the ever-present support officials who get back to you instantaneously.
When selecting a stainless steel filter housing, several key factors should be taken into consideration to ensure optimal performance and longevity. These include, but are not limited to, the material&#;s compatibility with the intended application, the working pressure and temperature, the filter&#;s size and surface finish, and its cleaning and maintenance requirements. Making an informed decision requires a thorough understanding of each of these aspects, which will be discussed in detail in the subsequent sections of this document.
Stainless steel filter housings are renowned for their excellent corrosion resistance, a critical attribute that contributes to their longevity. The corrosion-resistant properties of stainless steel are a result of a protective oxide layer that forms naturally on the surface of the metal, providing a barrier against various corrosive substances. This makes stainless steel filter housings particularly suitable for applications involving harsh or corrosive environments, such as industrial applications, water treatment, and particular food and beverage processes. Specifically, a type-316 stainless steel filter housing is often preferred for its superior corrosion resistance, especially in chloride environments. However, it&#;s important to note that corrosion resistance can be influenced by factors such as temperature, concentration of corrosive agents, and the presence of abrasion or mechanical stress. Thus, proper selection and care are essential for maximizing the longevity of the filter housing.
Stainless steel filter housings are also highly acclaimed for their durability and longevity. The robustness of stainless steel, combined with its resistance to corrosion, makes these filter housings significantly more durable than their plastic counterparts. They are capable of withstanding high pressures and temperatures, making them suitable for demanding applications, including industrial processes. Additionally, stainless steel does not degrade with exposure to UV light, an attribute that contributes to its durability, especially in outdoor installations. Moreover, the lifespan of stainless steel filter housings can be extended significantly with proper maintenance, such as regular cleaning and inspection for any signs of wear or damage. This superior durability and longevity make stainless steel filter housings a cost-effective solution in the long run despite their higher upfront cost compared to other materials.
Stainless steel filter housings exhibit impressive high-temperature and pressure capabilities, making them an excellent choice for rigorous applications. In terms of heat resistance, stainless steel can comfortably handle temperatures up to 870°C (°F) for type 304 and 925°C (°F) for type 316, making these housings suitable for processes that operate at elevated temperatures. Additionally, their hardness and tensile strength allow them to withstand high pressure without deformation, a valuable characteristic in high-pressure systems. These capabilities vary depending on the specific grade of stainless steel, further emphasizing the importance of appropriate material selection based on the operational conditions of the application.
Stainless steel exhibits excellent hygienic properties, making it a popular choice in industries where sanitation is crucial, such as food processing, pharmaceuticals, and healthcare. Its non-porous surface prevents the accumulation of bacteria and other pathogens, reducing the risk of contamination. Stainless steel also has excellent cleanability; it can be effectively cleaned using a variety of methods, from simple washing with detergent and water to more stringent procedures involving steam, chemicals, and high-pressure sprays. Moreover, the corrosion resistance of stainless steel ensures that it does not leach harmful substances into the product being processed, a vital attribute for applications involving consumables or sensitive materials. Furthermore, stainless steel is resistant to most common types of staining, preserving its aesthetic appeal and allowing for easy visual inspection for cleanliness. All these factors contribute to the superior hygiene performance of stainless steel, underlining its value in applications that demand high levels of sanitation.
The flow rate is a critical parameter to consider when selecting a stainless steel filter housing for industrial applications. It refers to the volume of fluid that can pass through the filter unit within a specified time, typically measured in gallons per minute (GPM) or liters per minute (LPM). The required flow rate depends on several factors, including the processing volume, system pressure, fluid viscosity, and the nature of contaminants to be filtered. Selecting a filter housing that can efficiently handle the required flow rate is crucial to ensure optimal performance and prevent system failures. For instance, a filter housing with inadequate flow capacity may result in high-pressure drop, reduced filtration efficiency, and premature filter media fatigue. Conversely, a filter housing with excessive flow capacity may lead to inefficient use of resources and unnecessary costs. Therefore, it is essential to accurately determine the flow rate requirements and select a filter housing that is appropriately sized for the application.
Material specifications and compatibility are paramount when choosing a stainless steel filter housing. The material should exhibit excellent corrosion resistance, primarily if the filtration system is intended for aggressive fluids or challenging environmental conditions. Ideally, the stainless steel should at least conform to the 316L standard, known for its superior resistance against a wide range of chemicals.
Compatibility with the type of fluid being filtered is another critical aspect to consider. The filter housing materials should not react with the process fluid to avoid contamination or degradation of the filter housing. This includes the housing itself, as well as seals and any other components in direct contact with the fluid.
In addition to compatibility, the material should also be durable and capable of withstanding the operational pressures and temperatures of the industrial process. The strength and durability of the material will directly impact the lifespan and performance of the filter housing.
Finally, the stainless steel filter housing should meet any applicable industry standards or certifications, such as FDA approval for food and beverage applications or NACE for oil and gas applications.
Customization options can significantly enhance the functionality and adaptability of a stainless steel filter housing to meet specific process requirements. Users may consider features such as inlet/outlet connection types, which can range from flanged and threaded to sanitary connections, depending on the specific industrial process. The choice of seal material is another critical customization element, with options including Buna-N, EPDM, Viton, and Silicone, each providing different resistance properties to temperature and chemicals. Additionally, manufacturers may customize surface finish, from electropolished surfaces for pharmaceutical applications to bead-blasted finishes for more robust industrial processes. Further customization options might include the addition of differential pressure gauges, drain valves, or vent plugs. It&#;s essential to work closely with the manufacturer or supplier to define and specify customization requirements to ensure the selected filter housing meets the application&#;s unique demands.
Several key technical features and specifications typically characterize stainless steel filter housings. These include the housing diameter and length, which directly affect the filter&#;s capacity and flow rate. The housing pressure rating, usually denoted in PSI (Pounds per Square Inch), indicates the maximum pressure the housing can withstand. At the same time, the operating temperature range specifies the minimum and maximum temperatures at which the housing can safely operate. Other specifications may include the filter size compatibility, connection size, and seal material. For instance, a filter housing may be compatible with standard filter sizes of 10&#; and 20&#;, have a connection size of 1&#; NPT, and use a Viton seal. Always refer to the manufacturer&#;s data sheet for accurate specifications.
Single-cartridge filter housings are designed to accommodate a solitary cartridge, making them ideal for small-scale applications or processes with lower flow requirements. They are more compact, easy to handle, and less expensive than their multi-cartridge counterparts.
On the other hand, multi-cartridge filter housings can hold multiple cartridges simultaneously, increasing the filtration area and, consequently, the flow rate. This makes them suitable for larger-scale applications or processes where higher flow rates are required. Although they are more expensive and require more space, they offer greater efficiency and longer maintenance intervals due to the increased cartridge capacity.
Both types come in different designs, materials, and configurations to cater to the specific needs of various industrial applications. Always consult with your supplier or manufacturer to choose the appropriate filter housing type for your particular application requirements.
High-flow stainless steel filter housings are specialized units designed to manage large fluid volumes at high velocities. Their robust construction, typically featuring 304 or 316-grade stainless steel, ensures durability and resistance to corrosion and various chemicals. These housings are equipped with multiple large-diameter filter cartridges to maximize the filtration surface area, thereby achieving high flow rates. This design also translates into longer service life and reduced maintenance time and costs. Furthermore, these high-flow housings often incorporate a swing bolt closure mechanism for easy cartridge installation and removal. As with all filter housings, the exact specifications and suitability of a high-flow stainless steel filter housing will depend on the specific application requirements, including but not limited to the type and quantity of contaminants, the fluid type, temperature and pressure conditions, and regulatory standards. Always consult with a filtration specialist or refer to the manufacturer&#;s data sheet for accurate guidance.
Stainless steel filter housings can be tailored to meet the specific needs of your application. Here are some standard customization options:
Remember to consult with a filtration specialist or your supplier to ensure the customized housing meets your specific application requirements.
Specific applications necessitate specialized stainless steel filter housings designed to fulfill unique requirements. For instance, high-temperature applications may require housings made from 316-grade stainless steel, known for its superior heat resistance. In the pharmaceutical industry, housings with an electro-polished surface finish are preferred for their exceptional cleanliness and reduced bacterial adhesion. For food and beverage applications, housings with quick-release clamp closures are chosen for their ease of use and thorough cleaning capability. Marine applications often require housings with enhanced corrosion resistance, achievable through a mirror-polished finish. It&#;s crucial to understand these specific needs and select a housing type that is most suited to the conditions of the application, ensuring optimal performance, prolonged lifespan, and overall process efficiency.
Stainless steel filter housings should be cleaned on a regular basis to maintain their functionality and extend their lifespan. The frequency of cleaning can depend on the specific application and the level of impurities in the fluid being filtered. As a general guideline, the housing should be cleaned whenever the differential pressure gauge indicates a significant increase in pressure. The cleaning process typically involves disassembling the housing, manually washing all components with a mild detergent solution, thoroughly rinsing with clean water, and allowing the parts to air dry. For highly critical applications or where bacterial contamination is a concern, a final rinse with a sanitizing solution such as a 70% isopropyl alcohol (IPA) solution may be necessary. Always consult your filter housing manufacturer or supplier for detailed cleaning instructions tailored to your specific model and application.
Cartridge filters within stainless steel housings demand regular and diligent maintenance to ensure longevity and efficient performance. The cartridges should be replaced whenever the differential pressure exceeds the manufacturer&#;s recommended limits or when there is a noticeable decline in performance. Typically, cartridge filters cannot be cleaned and reused due to the risk of damage or contamination and hence, must be replaced.
When replacing the cartridge, make sure to inspect the housing interior for any signs of wear, corrosion, or contamination. Ensure the O-rings and seals are in good condition and replace them if any cracks or wear are evident. Reassemble the housing following the manufacturer&#;s instructions to avoid any misalignment or damage.
Remember, each application may have a different cartridge lifespan depending on the contamination load and operating conditions. Always consult the filter manufacturer for the recommended cartridge replacement schedule and procedure for your specific model and application. It is also advisable to keep a stock of spare cartridges and parts to minimize downtime during maintenance.
To effectively prevent corrosion and contamination in stainless steel filter housings, consider implementing the following best practices:
Remember, each application may have different requirements and risks. Hence, it is always advisable to consult your filter housing manufacturer or supplier for detailed preventive measures tailored to your specific model and application.
Stainless steel filter housings are compatible with a wide range of cleaning agents. However, care must be taken to avoid those that are too acidic or alkaline, as these can cause corrosion. Neutral pH cleaning agents are generally the most suitable. Additionally, cleaning agents should be free from abrasive particles to prevent scratching and damaging the surface. Chloride-free solutions are also recommended, as chlorides can be particularly corrosive to stainless steel. It&#;s important to always refer to the manufacturer&#;s guidelines when selecting a cleaning agent for your specific filter housing, as compatibility can vary depending on the exact material composition and finish of the housing.
The Material Grade of stainless steel significantly impacts the longevity, corrosion resistance, and overall performance of filter housings. Two commonly used grades are:
Always consult with the manufacturer or supplier to select the appropriate material grade for your specific filter housing based on the environmental conditions and the nature of the substances being filtered.
Flow Rate and Pressure Ratings are crucial considerations in the selection of a filter housing.
Ensure to consult with experts or manufacturers for accurate flow rate and pressure ratings based on the specific applications and operational conditions.
Size and Dimensions of the filter housing play a pivotal role in determining its compatibility with the filtration system. The parameters typically include length, diameter, and the size of the inlet and outlet connections.
Ensure that the size and dimensions of the filter housing match the requirements of the filtration system and the space available for installation. When in doubt, seek advice from the manufacturers or experts in the field.
Compatibility with Different Filter Cartridges is another crucial factor when selecting a filter housing. Filter housings must be designed to work with a variety of filter cartridges, from pleated and melt-blown to activated carbon and ceramic. The compatibility is determined by factors such as the cartridge&#;s length, diameter, and end-cap style. It&#;s crucial to ensure that the filter housing can securely hold the cartridge and impart proper sealing to avoid bypass. This will ensure the system&#;s overall performance and effectiveness. Cartridge materials should also be resistant to the process fluid to prevent material degradation and potential contamination. Always check the manufacturer&#;s recommendations for cartridge compatibility with the housing. When in doubt, consult with a filtration expert or the filter housing supplier.
Remember to check these optional features and customization capabilities when selecting filter housing, but also consider the application requirements, budget, and long-term maintenance costs. When in doubt, consult with the filter housing manufacturer or a filtration expert.
All these resources provide valuable information on the key considerations when choosing a stainless steel filter housing, ranging from material selection, size, application requirements, and more. They are credible sources from industry blogs, manufacturers, and guide websites.