Adhesive Tape Converters vs. Distributors

02 Dec.,2024

 

Adhesive Tape Converters vs. Distributors

Various industries depend on adhesive tapes and labels as reliable and flexible solutions for mounting, sealing, and bonding applications, among others. When procuring these products, businesses often turn to one of two options: adhesive tape converters or adhesive tape distributors. While both options deliver similar products, converters go the extra mile to provide customized products, value-added services, and more to deliver a turnkey solution. Here, we&#;ll dive into the differences between adhesive tape and label converters vs. adhesive tape and label distributors, including the unique offerings and capabilities of each.

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Adhesive Tape Converters

Adhesive tape and label converters have the expertise and technology required to modify standard tapes or labels to the client&#;s specifications. A primary capability of converters is their cutting and slitting techniques, which are used to create custom lengths and widths. Tape and label converters also use die-cutting and other converting processes to produce tapes and labels with complex shapes and designs.

To ensure optimal efficiency and performance, converters work closely with manufacturers to develop solutions that align with the client&#;s exact requirements. At NADCO, we are a manufacturer and a converter, meaning we can design and develop all of our tapes and labels in-house, delivering the best quality products that closely align with our customers&#; needs.

In addition to slitting, cutting, and die-cutting services, converters often provide value-added services, such as design and engineering support, tape or label selection assistance, and more, to enhance the customer experience. They can also offer sample production or prototyping services to allow customers to evaluate the performance of a tape/label before committing to a full order. At NADCO, we are a one-stop shop for tapes and labels, offering extensive application expertise and technical guidance to ensure we deliver the right solution.

Adhesive Tape Distributors

Adhesive tape distributors stock and supply various adhesive tapes from numerous manufacturers. They primarily serve as a middleman between the manufacturer and the end user.

A primary distinction between converters and distributors is their customization capabilities. Distributors maintain a stock of standard tapes and labels but normally don&#;t have the ability to customize their offerings to meet specific application requirements. Although distributors may offer quick delivery on a handful of stock prints, a converter can provide a more valuable solution through customization and other value-added services.

Key Differences Between Adhesive Tape Converters and Distributors

Understanding the main differences between adhesive tape converters and distributors can help you decide which option is best for you. The primary differentiators include:

  • Customization. In addition to offering everything a distributor can provide, a converter also specializes in customization, utilizing die-cutting, slitting, and cutting services to deliver tailored tapes and labels that meet specific customer needs. Distributors, on the other hand, offer standard tape products without customized options.
  • Value-added Services.

     Adhesive tape and label converters offer application expertise, prototyping, design, and engineering support to provide clients with a more valuable solution. A converter can also provide technical guidance to help customers select the right tape. Distributors&#; core competency is providing customer support and logistics. Their main goal is to get the product to your door, without offering the value-added services that converters can provide.

  • Product Selection and Availability.

     Converters offer various adhesive tapes and labels, including specialty options for unique applications. They can also develop tapes with specific qualities to provide a custom solution. Because converters are experts in the products they offer, they can answer specific questions about a product&#;s capabilities and/or limitations. While distributors may carry a large stock of standard adhesive tapes in various colors, materials, and sizes, they may not have the expertise to answer unusual questions.

  • Manufacturer Relationship. Adhesive tape and label converters work closely with customers or manufacturers to develop a custom solution. Distributors partner with manufacturers to stock and distribute tapes without getting involved in product design or development. Additionally, distributors often lean on converters for up-to-date information on materials/adhesives and end-user applications. When you partner with a converter, you can get that information directly from the expert while benefiting from the rest of their capabilities.
  • Cost. Converters eliminate the middleman between manufacturers and end-users, allowing them to deliver customized tape and label products at a lower price. By buying directly from converters, customers not only gain access to tailored solutions but also benefit from a reduced cost per unit.
  • Flexibility. Because converters offer value-added services such as die-cutting and printing, they offer more product flexibility. Distributors buy products directly from manufacturers to sell to the end user and often have strict requirements for order quantities. As such, they don&#;t offer the same level of flexibility that a converter can provide.

Choose NADCO Tapes and Labels, Inc. As Your Adhesive Tape Converter

Although adhesive tape converters and distributors deliver similar products, converters offer additional capabilities that may make them the better option for your project. At NADCO, we are your one-stop shop for custom tapes and labels. As a converter, we eliminate the middleman by performing all of our services in-house, ensuring our customers only need one point of contact throughout the entire development, manufacturing, and converting process. We offer fast response times and are a simple call away whenever you need us.

For more information about our adhesive tape and label converting capabilities, contact us or request a quote today.

5 questions to answer before requesting a packing ...

Think it's time to contact a packaging machine manufacturer for a price quote? Great, let's talk. But first, take some time to make sure the high-level parameters of your project are defined. Here's why.

Packaging machine manufacturers need to know very specific details of your project in order to provide the most accurate recommendations and pricing. Packaging equipment is not usually 'off-the-shelf'; each machine is tailored to the unique specifications of the customer. What this means for you: Be prepared for a bunch of questions when requesting a packing machine quotation.

To help you get started, here's a list of 5 common questions you can expect, and tips for arriving at the answers.

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1. Do you use premade pouches or rollstock film?

A flexible packaging machine can either form your bags from a large roll of plastic film (called rollstock), or it can fill and seal bags that are already made.

Both packaging material types are purchased through a film supplier, which is a company that specializes in creating or converting packaging films and bags.

Here's the difference between the two formats:

  • Rollstock film is a large spool of flat plastic packaging film wrapped around a hollow core. This large roll of film is formed by a packaging machine into the bag style of your choice. In general, rollstock film is the most economical choice and can be processed at higher speeds.
  • Premade bags are prefabricated by a film supplier, meaning they arrive at your facility already formed into a bag shape. A packaging machine then fills and seals these bags. In general, the cost per bag for premades is higher but provides a more premium finished look.

2. What are your bag styles?

Many different bag styles can be produced on flexible packaging machines. Below is a short summary of the most popular types:

  1. Pillow bags are the most widely-used and economical packaging format, comprised of two flat panels sealed together on the top and bottom with a vertical seal down the back. Think chip bags or small packets of coffee found in hotel rooms.
  2. Doypacks are stand-up pouches with an oval-shaped base

    are stand-up pouches with an oval-shaped base

  3. Quad seal bags have a rectangular bottom and can stand unassisted. This bag type has two side gussets and two panels joined together with four vertical seals, providing a more structured bag and modular look. Quad seal bags are often found in the premium section of the coffee aisle.
  4. Flat bottom bags are similar to quad seal bags, featuring two gussets, but only have a single vertical seal. Coffee bags are often this style.
  5. Gusseted bags are similar to pillow bags but have side gussets, offering more internal space.
  6. Three side seal bags are flat pouches sealed on three sides.
  7. Sachets are small, flat 4-side sealed packets. Think small single-serving packets of sugar and ketchup.
  8. Stick packs are very narrow pillow bags, used for things like single-serve drink mixes. 

3. Do you have any packaging speed requirements?

Packaging machine speeds represent how many finished bags can be completed by the equipment in a certain period of time.

Speeds are usually given in bags per minute (bpm). This number represents how many finished bags the machine can complete per minute. 

The packaging machine speeds achievable for your particular project will depend heavily on your product and its properties, your plant environment, your bag type, the skill of equipment operators, and how much you are willing to spend.

If you have a goal of a certain number of bags per hour, day, week, or year, run the math to calculate the equivalent bags per minute. In general, if your production requirements are intermittent or are only a handful per minute, you would likely be better served with a semi-automatic or manual packaging process. A fully automated solution would be overkill, both in speed and cost.

4. What are your bag specifications?

Knowing the exact specifications of your bags is vitally important to spec the appropriate equipment and provide you with an accurate packing machine quotation.

Each packaging machine has pre-defined parameters, and your bag sizes and types will be what informs the recommendations of the packaging machine manufacturer. Here's the information your OEM will ask for:

  1. Package dimensions. For flat bags, width and length are all that's necessary. For bags that have gussets or stand up, width, length, and depth are required.
  2. Package weights or volumes. For solids and powder products, how heavy is your filled package? For liquids, what is the volume of the filled package?
  3. Legal requirements. Does your country, state, or local government require you adhere to certain package specifications? For instance, in the pharmaceutical and legal cannabis industries, child-resistant closures are usually required.

Most global packaging machine manufacturers represent their parameters in metric units (usually mm or mL), but imperial units in inches, ounces, and pounds are fine as well.

5. What are your product specifications?

An automated packaging system must also be tailored to the specifications of your product. Apart from a general description of your product, expect the following questions about its physical properties:

  1. Solids: What is the average piece size (dimensions) and weight? Is the product sticky, dry, fresh, or frozen?
  2. Liquids: What is its viscosity? (More on liquids and viscosity here)
  3. Powders: What is its bulk density? Does the product flow freely? (More on powders and bulk density here)
  4. Filling temperature: When your product is filled into bags, will it be hot, frozen, or room temperature? (Expressed in degrees C or F)

New to packaging automation? We're here to help.

Preparation is key! Learn everything you need to know before purchasing your first packaging machine. Download our free first-time buyer's guide:

 

Originally published 1/15/, updated 4/14/.

For more Tape Converting Equipmentinformation, please contact us. We will provide professional answers.