Polyetheretherketone (PEEK) is a high-performance engineering thermoplastic polymer esteemed for its exceptional mechanical, thermal, and chemical properties. Capable of withstanding high temperatures, it excels in harsh environments and demanding applications, making it a popular choice in the aerospace, automotive, medical, and electronics industries.
apimeivalve supply professional and honest service.
High mechanical strength refers to a material&#;s stress-bearing capacity before permanent deformation or breaking point. PEEK has a tensile strength of 90-100 MPa (unfilled), much higher than other thermoplastics, crucial for high-pressure or heavy-load applications. The high strength ensures structural integrity. PEEK&#;s mechanical properties are critical in these situations, with fatigue resistance being an essential factor.
Stiffness, on the other hand, is a measure of a material&#;s resistance to bending or flexing when subjected to an external force. PEEK exhibits high stiffness, with a tensile modulus of around 3.5-4.1 GPa (unfilled). This means that PEEK components are less likely to deform or change shape under load, maintaining their dimensional stability even in challenging environments. The stiffness of PEEK is another essential aspect of its mechanical properties that contributes to its overall performance.
Gear PEEK PartsThese properties of high mechanical strength and stiffness contribute to PEEK&#;s overall durability and reliability, hence the mechanical properties of this material are of paramount importance. As a result, PEEK is often used in applications where the material is expected to endure high stress or forces, such as aerospace components, automotive parts, medical devices, gears, and bushings. Additionally, PEEK&#;s high strength-to-weight ratio makes it an attractive alternative to metals in weight-sensitive applications, further showcasing the significance of its mechanical properties.
PEEK&#;s superior thermal resistance makes it an ideal material for high-performance applications under extreme temperatures. Its broad operating temperature range, from cryogenic levels up to 480°F (250°C), allows PEEK to maintain its mechanical and chemical properties even in demanding conditions. This broad temperature range provides PEEK with high-temperature stability, making it a reliable choice for industries such as aerospace, automotive, and electronics, where components must operate in varying and often harsh thermal environments. The operating temperature range of PEEK is a critical aspect of its thermal properties and highlights the material&#;s exceptional ability to perform reliably in extreme conditions.
PEEK&#;s exceptional chemical resistance properties make it a highly sought-after material in industries where components are exposed to a variety of harsh chemicals, solvents, and corrosive environments. This high-performance engineering thermoplastic maintains its structural integrity and dimensional stability even when subjected to a wide range of aggressive chemicals, including acids, bases, and hydrocarbons. The outstanding chemical resistance properties of PEEK ensure that components made from this material will not deteriorate, swell, or degrade when exposed to such substances, making it an ideal choice for applications in the chemical processing, oil and gas, and medical industries.
PEEK&#;s low moisture absorption is a notable property that makes it suitable for applications in both organic and aqueous environments. The material&#;s ability to resist absorbing water or other fluids is critical in maintaining its mechanical, thermal, and electrical properties in various conditions. When exposed to moisture, PEEK exhibits minimal swelling, ensuring the dimensional stability of components manufactured from this high-performance engineering thermoplastic. This characteristic is particularly important in industries such as electronics, where maintaining consistent electrical properties is vital, or in applications where components are subjected to fluctuating humidity levels or submerged in liquids. PEEK&#;s low moisture absorption allows for reliable, long-lasting performance in challenging environments.
PEEK&#;s sliding properties greatly reduce friction and wear, making it a sought-after material for moving parts in contact with each other. The unique molecular structure of this high-performance thermoplastic offers inherent lubricity, extending the service life of components and reducing wear and tear. These properties make PEEK an ideal material for applications that demand superior sliding properties and durability.
PEEK&#;s biocompatibility and FDA compliance make it an ideal choice for medical applications. Its non-toxic nature and compatibility with human tissues allow it to be used safely in implants and other medical devices. PEEK&#;s resistance to chemicals and sterilization processes further enhances its suitability for medical applications, as it maintains its properties even after repeated sterilizations, meeting FDA regulations and ensuring patient safety.
PEEK&#;s high dielectric strength and low dielectric constant make it an excellent insulator, while its ability to withstand high temperatures allows it to maintain its electrical properties in harsh environments. These properties, combined with PEEK&#;s mechanical and chemical resistance, make it a popular choice for electrical components in the aerospace, automotive, and electronics industries.
Low outgassing is an essential property of PEEK, particularly in applications where the release of smoke and toxic gas could be harmful or compromise the integrity of the surrounding environment. Outgassing refers to the release of volatile compounds from materials when they are exposed to heat, vacuum, or other conditions. PEEK&#;s low outgassing characteristics make it a suitable choice for applications in sensitive environments, such as electronics, aerospace, and semiconductor manufacturing, where contamination control is critical.
PEEK&#;s low outgassing properties help maintain the cleanliness of the environment in which it is used, ensuring that the performance and longevity of the components made from this material are not compromised by the release of potentially harmful or reactive gases. Additionally, low outgassing contributes to improved safety in applications where the presence of smoke or toxic gas could pose a hazard to people or equipment.
This is the purest form of PEEK, offering the highest level of mechanical and chemical properties.
Glass fibers are added to the base PEEK polymer, resulting in increased rigidity, strength, and dimensional stability. Glass-filled PEEK offers better wear resistance and lower creep compared to unfilled PEEK. This variant is ideal for applications where structural integrity and dimensional stability are essential, such as gears, seals, and bushings.
Carbon fibers are incorporated into the PEEK matrix, enhancing its mechanical strength, stiffness, and wear resistance. Carbon-filled PEEK also has lower thermal expansion and improved electrical conductivity, making it suitable for high-load, high-wear applications in industries such as aerospace, automotive, and electronics.
Bearing-grade PEEK is a high-performance polymer designed for sliding or rotating parts, such as bearings, bushings, and seals. With improved wear resistance, lower friction, and superior load-carrying capacity, it excels in high temperature applications where metal bearings would fail. As a result, Bearing-grade PEEK is a top choice for demanding applications that require excellent performance and reliability.
PEEK-CA30 is a blend of PEEK and 30% carbon fibers, which offers a combination of high strength, stiffness, and excellent wear resistance. This material is ideal for applications that require a balance between mechanical performance and lightweight characteristics, such as aerospace components and automotive parts.
Medical-grade PEEK is specifically designed to meet the stringent requirements of medical applications, such as implants and surgical instruments. It exhibits excellent biocompatibility, sterilization resistance, and radiolucency, making it a preferred choice in the medical field.
Injection molding is a common method for processing PEEK, where the material is heated, melted, and injected into a mold cavity under high pressure. Once cooled, the solidified part is ejected from the mold. This method is suitable for high-volume production of complex parts with tight tolerances, such as gears, connectors, and housings.
Extrusion involves heating PEEK and forcing it through a shaped die to create continuous lengths of material with a specific cross-sectional profile. The extruded material can be in the form of rods, tubes, sheets, or custom profiles. Extrusion is commonly used for manufacturing semi-finished PEEK products, which can be further processed into final components.
Compression molding is a technique where PEEK is heated and compressed between two heated mold halves. The material softens, fills the mold cavity, and solidifies upon cooling. Compression molding is suitable for producing large, complex parts with low to moderate production volumes, such as seals, gaskets, and valve components.
CNC machining, or Computer Numerical Control machining, is a subtractive manufacturing process that uses computer-controlled machines to precisely remove material from a workpiece, creating a finished part. It is one of the most widely used manufacturing techniques due to its high precision, versatility, and ability to produce complex geometries. CNC machining is particularly well-suited for the production of small to medium-sized batches of parts, prototypes, and one-offs.
CNC machining offers numerous benefits, including:
3D printing, or additive manufacturing, is a relatively new technique for processing PEEK. It involves building a part layer by layer, using a 3D printer that melts and extrudes PEEK filament or powder. This method enables the production of complex geometries that are difficult or impossible to achieve using traditional manufacturing methods. 3D printing is ideal for creating custom parts, prototypes, and low-volume production.
Processing MethodTooling CostProduction SpeedMaterial WasteDesign FlexibilitySurface FinishTolerancesInjection MoldingHighFastLowModerateGoodTightExtrusionModerateFastLowLimitedGoodModerateCompression MoldingModerateModerateLowLimitedGoodModerateCNC MachiningLowFastHighHighExcellentTight3D PrintingLowSlowModerateHighFair to GoodModeratePEEK vs. other high-performance polymers: PEEK&#;s combination of mechanical, thermal, and chemical properties sets it apart from other high-performance polymers, such as PPS, PTFE, and PAI. Its superior properties make it suitable for use in a wider range of applications and environments.
PEEK&#;s unique combination of high-performance properties makes it an ideal material for a variety of applications across multiple industries. By understanding the specific properties of PEEK and its variants, you can make informed decisions about which PEEK grade is best suited for your project. In addition, utilizing the most appropriate processing method for PEEK will help ensure that you get the most out of this versatile material. Whether you require high mechanical strength, thermal resistance, chemical resistance, or a combination of these properties, PEEK offers numerous advantages that can help you achieve your project goals.
PEEK CNC Machining ServicesAT-Machining is a one-stop shop for all your CNC machining needs. Our advanced equipment, skilled workforce, and stringent quality control measures ensure that every part we produce meets the highest standards of precision and durability. We are dedicated to providing our customers with the best possible machining solutions by leveraging our extensive material options and finishing services. Trust AT-Machining with your next project, and experience the difference that our expertise and commitment to quality can make.
The polyetheretherketone, AKA PEEK, bears a broad temperature range. In addition, the material benefits from being a lightweight polymer. Such conditions make the PEEK a suitable choice in engineering applications. At Creatingway, we use PEEK to achieve performance and demanding requests. Not only does it solve resistance but also long-term pressure. We obtain superb resistance along with tensile strength. Those unique qualities aid in industries such as oil and gas. The industries can easily leverage the benefits that the PEEK material machining services offer.
What is PEEK material?
The PEEK is a type of thermoplastic polymer. The material is colorless and organic. Moreover, It Has both mechanical and chemical aspects that suit a wide range of engineering use. The PEEK belongs to a PAEK family of polymers, i.e., polyaryletherketone. Therefore, we manufacture the material via step-growth polymerization. Even though it&#;s more expensive than other polymers, it offers superior performance in various dimensions. The unique qualities are; desirable excellent wear and abrasion resistance.
What are The Properties of PEEK Material?
high-temperature Resistance
Thermoplastic material makes PEEK to be highly resistant to temperatures. The polymer can withstand a high glass transition temperature of 143 degrees Celsius. It also can maintain high strength. The strength is due to the melting point of 334 degrees Celsius. Short-term temperatures of 300 degrees Celsius are tolerable. That&#;s why we use PEEK materials where heat resistance is necessary.
Good Mechanical Properties
In terms of fatigue resistance, PEEK is the best. We obtain superb results when combining fatigue resistance and mechanical strength with products. Hence, it increases the durability and lifespan of goods produced. Thus, Making PEEK dependable in making desirable items for our customers.
Wear Resistance and Lubricity
The polymer possesses proper wear resistance and great sliding traits. We use the sliding property to reduce the coefficient of friction greatly. Hence, it allows specific parts to work without lubricants rendering it economical. The wear resistance increases the lifespan of products
Chemical Resistance
PEEK is chemical Resistance towards;
If you are looking for more details, kindly visit peek seal material.
The polymer also has corrosion resistance. Chemical properties, material composition, and morphology determine the Resistance of PEEK.
Flame resistance
Being a linear aromatic semi-crystalline polymer, it entails flame retardant aspects. In addition, we have performed several tests on the PEEK. Such tests are like;
The results show a burn rate of V-0, thus the highest flame retardancy level. Hence, it helps us in the making of materials requiring heat resistance.
Peel Resistance
The peel resistance in PEEK is very high. We can use this trait in the making of;
Such products can endure harsh areas and conditions.
Irradiation Resistance
PEEK materials can resist gamma radiation strongly. Thus, it helps in retaining the original performance of products.
Hydrolysis Resistance
The polymer isn&#;t chemically affected by high-pressure water vapor and water. Thus, products made from PEEK maintain superb properties. Hence, it increases the lifespan even when subjected to extreme conditions. The conditions may be high-pressure water and high temperatures.
What&#;s The Using of PEEK Material Machining?
Medical Industry
PEEK contains biocompatible properties, which are helpful in the medical field. Some of the uses may be
Additionally, the anti- corrosiveness of PEEK makes it useful in medical implants. Thus, it helps in improving the medical field greatly.
Aerospace Industry
PEEK is compatible with traits regarding aerospace parts. Such traits are like;
This unique quality aids in the making of aerospace parts. The PEEK material machining parts also entail high tensile strength. Hence, the end product is essential for aerodynamics purposes.
Automotive Industry
The superior weight-to-strength ratio favors the polymer greatly. With that ratio, we use PEEK material machining in the making of;
Furthermore, PEEK being lighter than metals improves the fuel efficiency of vehicles produced. The heat and chemical resistance also aid the automobile industry. Other properties like anti-magnetic and dielectric are essential in vehicle production. Due to the non-flammability of PEEK, there isn&#;t out-gassing.
Wire and Cable Insulation/Electronic Applications
We use PEEK fasteners in the making of electronic devices like;
Properties like; lightweight, cost-effective and non-conducting make it possible.
In conclusion, The PEEK has proven to be the material of choice. Its application applies across the entire engineering platform. It has unique properties that differ from other polymers. These properties are; mechanical, chemical, electrical, and thermal. We use machining to obtain PEEK in different forms. Injection molding and 3D printing are also alternative methods. At Creatingway, we vastly indulge in PEEK material machining. We are ready to offer services that improve your projects. Meanwhile, with PEEK materials, an admirable end product is attainable.
Any questions or RFQ for metal& plastic technology and custom machining, welcome to contact us below
Call +86-0(755)- or send an inquiry to us
Welcome to visit us, For any metal and plastic design and machining questions, we are here to support you. Our services address:
The company is the world’s best surface safety valves for sale supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.