What You Need to Know About Gas Boosters?

06 May.,2024

 

What You Need to Know About Gas Boosters?

Know about Gas Boosters by reading the sections below. You’ll also learn about the different types of boosters, including hydraulics, electric motors, and low-pressure air. When it comes to buying these products, make sure to read the information in the product literature and follow the instructions carefully. This type of gas-boosting system doesn’t generate heat during the pumping process, which eliminates the need for oversized oil reservoirs or heat exchangers.

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Why use Hydraulics in Gas Boosters?

In a gas booster, hydraulics is used to increase the pressure of the compressed gas. There are two types of hydraulic-driven gas boosters: single-stage and double-stage models. Single-stage boosters are used when maximum pressures are less than seven kW. Single-stage models are designed with a single power source and are available in either single or double-stage configurations. Two-stage models feature modular construction and can be operated simultaneously.

Why use Electric motors in Gas Boosters?

There are many different types of boosters, and each has its own pros and cons. These types of boosters may be powered by hydraulics, an electric motor, a manual lever system, or both. Each has its advantages and disadvantages. The power source is decided upon by the architect or designer who designed the system. Here are some common types and what they do. Read on to learn about these types of boosters, and how they can be used for your next project.

Benefits of Low-Pressure Air Gas Boosters

These low-pressure air gas boosters are used to increase the volume of compressed air to a specific level. They are powered by an electric motor, hydraulics, or low- or high-pressure air. Some are even driven by a lever system. In addition to these features, they may also include a pressure gauge and safety features such as a tamper-resistant lid. Below, we’ll review the most important features of a low-pressure air gas booster and provide some helpful tips for selecting one.

What is Manual Lever System in Gas Boosters?

A manual lever system for gas boosters is a mechanical device that combines a pump and a cylinder. The pump has a pressure gauge and a lever for regulating gas pressure.

What is a Single Stage Gas Booster?

A single-stage gas booster has a single cylinder with two gas-boosting sections. The cylinders are operated alternately, with the drive piston section operating continuously. A four-way air cycling valve and dual air pilot valves control the flow of gas through the booster. A single-stage gas booster’s pressure capabilities range differently, and its advantages include its portability and purity.

The Bottom Line

The global market for gas boosters is segmented according to the types, applications, and end users. This article offers recommendations for newcomers as well as existing players in the market of gas boosters. And, these suggestions are vital for gaining a competitive edge in the gas booster market.

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Gas Booster Systems

At MAXPRO® Technologies Inc. we incorporate quality Maximator® high pressure products in our standard and custom-designed Gas Booster Systems.

What Is a Gas Booster System & How Does it Work?

A MAXPRO Gas Booster System provides an air driven solution to increasing gas pressures with all appropriate operational and safety hardware for the application. These easily installed and operated systems provide a compact and oftentimes portable means to intensify most gases, including nitrogen, argon, helium, oxygen, and hydrogen up to pressures as high as 36,000 psi for some gases. These systems utilize shop air as the driving force to operate an air driven (reciprocating piston) gas booster. Gas boosters achieve higher pressures by use of shop air pressure acting upon an air driven piston area that is much larger than the outlet high pressure gas piston. This ratio of piston areas along with the automatic reciprocating action via an integral four way spool valve provides the means to increase gas pressures. The booster is controlled by a low pressure air drive regulator with gauge and ball valve. Inlet gas is monitored by an inlet gauge and oftentimes an inlet pressure switch is used to ensure that inlet pressure is maintained to a minimum pressure level. Outlet gas plumbing typically includes an outlet pressure gauge, vent and isolation valves and also a high pressure switch to automatically shut off the booster at a desired preset pressure, a relief device to prevent over-pressurization, and gas filtration. As appropriate, a gas storage vessel with a high pressure regulator can be added to deliver gas at the desired pressure.

Applications of Gas Booster Systems

Gas booster systems are used in a variety of applications across a wide range of industries. Typical uses include:

  • Leak testing of pressure components
  • Low pressure gas reclaim from storage bottles
  • Gas charging accumulators
  • Pressurizing gas cylinders and shock absorbers
  • Boosting gas pressure from nitrogen and oxygen generators
  • Gas assist injection molding
  • Boosting gas pressures from vaporized liquid sources

Features of MAXPRO Gas Booster Systems

Key features of MAXPRO gas booster systems include:

  • Air-driven design. MAXPRO gas booster systems do not require electrical power for operation. This makes them a quick, effective and safe gas pressurizing solution.
  • Gas pressurizing capacities from 30 to 36,000 psi. MAXPRO gas booster systems are available with pressurizing capacities ranging from 30 to 36,000 psi. Most gases (e.g., argon, helium, hydrogen, and nitrogen) can be pressurized up to 36,000 psi. Oxygen can be pressurized up to 5,000 psi. Systems used for hazardous gases can be configured so the vent ports are channeled to a common vent connection.
  • Turnkey installation. MAXPRO gas booster systems are shipped fully assembled, tested, and ready for installation.

Our gas booster systems can operate in series for applications involving high output pressure requirements and low gas supply pressures. They can also operate in parallel for applications requiring higher gas flows. If needed, MAXPRO can supply complete packages with multiple gas booster arrangements.

How Can My Operation Benefit From MAXPRO’s Turnkey Solution?

Looking for a gas booster system for your plant? Turn to the high pressure equipment experts at MAXPRO! Our helpful and friendly engineers and customer service representatives have over 20 years of experience matching quality MAXPRO® products to your requirements.

To learn more about our gas booster systems, contact us today. To discuss your equipment requirements with one of our representatives, request a quote.

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