Post Tension Stressing Jacks

13 May.,2024

 

Post Tension Stressing Jacks

Products Description

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During stressing process, Post Tension Stressing Jacks play an important role. It is matched with tool anchorage and wedge to stretch PC strand.  The hydraulic stressing jack is powered by pump, calibrated gauge readings indicate the tension force applied to tendon. based on different model, tension force is from 70tons to 650tons. The jacks is linked with two ends of tendons and ensure two sides are fully stretched. if only one side is stretched, the other side should be fixed, we call it dead end such as swage end which is formed by swaging socket and spring.

Post tension tendon loss includes: duct friction loss, anchor loss, elastic compression loss, steel stress relaxation loss, and concrete contraction loss. The first three occurred in the tension stage, called instanta loss, and the latter two were long -term losses. In addition, anchor mouth friction loss should be included.

Advantage of main components

Cylinder

1. 40Cr forging material is adopted, resistant to ultra-high pressure and not easy to deformation.

2. Oil cylinder inner hole is olled to improve surface strength and hardness, improve surface wear resistance and extend service life.

3. The oil cyinder and end cover are connected by internal thread, with good overall force and high safety factor.

Plunger

The piston is processed by integral forging parts, with superior mechanical performance and durable service.

Steering method

The guide part adopts surfacing copper technology, the guide length of piston ring is longer, the guide performance is good, the ability of resisting partial load is strong, it has the advantages of wearresisting, pressure-resisting, corrosion-resisting, etc, and it is easy to disassemble and assemble, and spare parts can bereplaced without special tools.

Sealability

in the dynamic seal using green ring instead of 0-ing, green ring use pressure up to 80Mpa, the temperature range of -60-+200C,using green ring seal effect is better, more reliable.

Specification:

Type

Nominal
tension force

KN

Nominal oil pressure


Bar

Tension piston area


Return piston area



Return oil pressure


Bar

Coss-core aperture


CM

Stroke for tension


CM

Overall size ΦA×L



CM

Weight




KG

LA70B

705

510

1.382×10-²

0.636×10-²

<250

Φ6

20

Φ18.8×33.0

40

LA100B

973

510

1.908×10-²

0.534×10-²

<250

Φ7.8

20

Φ21.6×33.7

60

LA150B

1493

510

2.927×10-²

1.609×10-²

<250

Φ10.3

20

Φ28.3×37.6

117

LA200B

1998

530

3.769×10-²

2.168×10-²

<250

Φ12

20

Φ31.0×37.8

130

LA250B

2480

540

4.594×10-²

2.803×10-²

<250

Φ14

20

Φ34.5×38.2

188

LA300B

3011

510

5.904×10-²

Want more information on wholesale post tension wedges? Feel free to contact us.

3.518×10-²

<250

Φ14.5

20

Φ38.5×38.2

230

LA350B

3529

520

6.786×10-²

3.463×10-²

<250

Φ16.5

20

Φ41.0×38.9

280

LA400B

3927

520

7.611×10-²

4.595×10-²

<250

Φ17.5

20

Φ44.0×38.9

315

LA450B

4490

510

8.804×10-²

5.788×10-²

<250

Φ17.5

20

Φ46.5×41.3

364

LA500B

5026

500

10.05×10-²

4,775×10-²

<250

Φ19.6

20

Φ49.5×41.8

445

LA600B

6050

500

12.1×10-²

6.83×10-²

<250

Φ19.6

20

Φ53.0×44.3

550

LA650B

6566

500

13.13×10-²

6.291×10-²

<250

Φ24

20

Φ57.0×44.5

610

we are glad to get advice from you for the following items.

· Anchor manufacturing

· Strand pushing

· Wedge seating

· Anchor testing

· Stressing force measurement

· Calibration

· Selection of the appropriate stressing equipment

· Stressing of stay cables using multi-stressing or single-wire stressing jacks



Minimum working space for jack

Below drawing and dimension for each model is jack installation requirement.

  • ModelMinimum working space
    B*C(mm)Reserved length of PC stand
    A(mm)

    LA70B

    1270*120590

    LA100B

    1220*150570

    LA150B

    1250*190570

    LA200B

    1270*210590

    LA250B

    1270*220590

    LA300B

    1320*250620

    LA350B

    1354*255620

    LA400B

    1320*265620

    LA500B

    1484*295620

 

Common FAQS

*How to choose lubricant?

If temperature is below zero, please use32# hydraulic oil

If temperature is above zero, please use 46# hydraulic oil. AW 46 Hydraulic Fluid or Mobil DTE 25 Ultra ( Equivalent ISO VG 46, Anti-wear hydraulic oil) is equal to  46# hydraulic oil

*Can you provide factory tour?

If you don't have time to visit our factory, and you can video call to check workshop and production details.

*how to confirm the right product before delivery?

Normally we provide update date sheet, drawing, test report, training VOD and other requested certificate

*how to make payment?

we discuss payment method with client before order. Normally, 30% is paid before production start, 70% is paid before shipment delivery(customer can arrange their freight agent to pick up goods at our factory). you can pay by wire transfer, paypal or other accepted method.

*What is your shipping way ?
Express (DHL,Fedex,TNT),By air ,Or Sea. We will choose one shipping way to suit customers request .


Should you be interested in Post Tension Stressing Jacks or any stressing jack equipment, please contact us directly. 

Email:susan@langvic.com

Mobile phone/Whatsapp:0086-18802956872

Contact us to discuss your requirements of post tension system solutions. Our experienced sales team can help you identify the options that best suit your needs.