How to Choose a Grinding Wheel for Different Types of Metal

02 Jul.,2024

 

How to Choose a Grinding Wheel for Different Types of Metal

CHOOSING A GRINDING WHEEL

At Weiler Abrasives, we have an extensive line of abrasive grinding wheels designed to deliver the performance welders and fabricators need to get the job done right and done fast. Our grinding wheels are available in performance tiers, offering a choice between long life, fast cut or both.

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METAL GRINDING WHEEL TYPES

We have grinding wheels made for working on all metals in both our Type 27 and Type 28 designs. These wheel styles each have triple reinforcement for added stability in aggressive applications but differ in their profile to offer unique advantages:

  • Type 27 grinding wheels: Type 27 wheels have a flat profile with a depressed center that performs best between 25 and 35 degrees. However, effective stock removal with these wheels is achievable at working angles up to 45 degrees.
  • Type 28 grinding wheels: Type 28 wheels have a concave design that is aggressive at lower working angles and increases access to tight spaces. Their optimal performance angle is between 0 and 15 degrees from the surface.

GRINDING WHEELS MADE FOR ALL METALS

Grinding wheels are mixed combinations of resin and abrasive grains. The abrasive does the work and grinds metal when it makes contact with metal surfaces, while the bond holds the abrasives in place and helps the wheel keep its shape. Abrasives vary in strength and hardness. Choosing a grinding wheel with the right composition for the application and material will ensure consistent results and continuous efficiency.

The grinder also plays a pivotal role in the choice of grinding wheel. Grinding wheels come in different exterior diameters made to accommodate different size grinders. The inner diameter is also important to note. Wheels attach to angle grinders on a spindle, known as an arbor. Arbor size varies, and an exact match for the grinding wheel ensures a secure fit. Our lineup of grinding wheels offers compatibility with 5/8-inch and 7/8-inch arbors, and we have wheels with 5/8-11 threaded arbor hubs for easy spin-on/spin-off mounting.

FINDING A GRINDING WHEEL THAT MATCHES YOUR NEEDS

While grinding wheel size and style are relatively straightforward, it can be a little harder to select a wheel with the right abrasives. For any metalworking application, the best method for choosing a grinding wheel is to start with the material and go from there.

CHOOSING A GRINDING WHEEL FOR ALUMINUM

Aluminum is a preferred material for countless metal fabrication applications due to its lightweight and natural resistance to rust and corrosion. While only weighing around 30% as much as steel, aluminum can be just as strong &#; and sometimes even more durable when made in the proper alloy. Due to aluminum's composition, fabrication work involving this material requires a grinding wheel for non-ferrous metals. We make an aluminum grinding wheel precisely for this purpose:

  • Tiger® Aluminum: Tiger Aluminum grinding wheels are ideal tools for working on aluminum-based alloys. This silicon carbide grinding wheel is enhanced with an aluminum oxide blend for a consistently high cut rate throughout the wheel's life. A non-loading formula keeps the wheel from gumming up, allowing operators to get more work done in less time without compromising durability. Our Tiger grinding wheel for aluminum is contaminant-free, so there will be no after-rust.

CHOOSING A GRINDING WHEEL FOR STAINLESS STEEL

Stainless steel is more resistant to the elements than carbon steel, making it more desirable &#; and more expensive &#; so it is critical to choose the right abrasives for grinding applications. The most important factor when grinding stainless steel is to use contaminant-free or INOX wheels. This designation means the wheels are manufactured with additives that contain less than 0.1% iron, sulfur and chlorine. Our grinding wheels overcome this challenge, and we have two options available:

  • Tiger Ceramic: Our Tiger Ceramic grinding wheels are our Max Performance option. These stainless steel grinding wheels have the fastest grind rate of our entire line and feature innovative ceramic alumina grain. This contaminant-free grain rapidly cuts through stainless steel at low temperatures to prevent heat damage.
  • Tiger INOX: Tiger INOX grinding wheels are free of contaminants and feature bonded abrasives made from white aluminum oxide grains specifically manufactured for working on stainless steel. This grinding wheel delivers a fast cut rate and long product life on stainless steel.

CHOOSING A GRINDING WHEEL FOR CARBON AND STRUCTURAL STEEL

Carbon and structural steel are both durable materials integral to construction and building applications. With the right grinding wheel for carbon and structural steel, grinders are some of the most efficient tools for quickly shaping and grinding large volumes. At Weiler Abrasives, we manufacture several different grinding wheels for use on carbon and structural steel. These leading-edge grinding wheels are all dependable, consistent and made to last. We have options in each of our lines to match any scale operation's needs and budget, including:

  • Tiger Ceramic: Tiger Ceramic grinding wheels are our most versatile grinding wheel. This wheel is also our most effective, featuring grains that continually sharpen for reliable results and maximum time on the job. Cool-cutting Tiger Ceramic wheels will produce minimal discoloration on carbon and structural steel workpieces.
  • Tiger Zirc: If a high-performance option is required, our Tiger Zirc grinding wheels produce optimal results. These wheels have a zirconia alumina grain infused with advanced ceramic alumina for added boost in cut rate.
  • Tiger AO: Our performance line offers the Tiger AO grinding wheel. Tiger AO grinding wheels have a hard resin bond that lasts a long time and contains aluminum oxide grains that will provide an even, clean and sharp cut.
  • Wolverine®: If there are industrial-grade grinding requirements, our Wolverine grinding wheels are the best buy. These wheels provide the rapid cut rate and consistent performance needed at a good value to keep operating costs low.

CHOOSING A GRINDING WHEEL FOR HARD-TO-GRIND METALS

At Weiler Abrasives, we produce grinding wheels capable of working on any metal type, including the hardest materials in metal fabrication. For grinding wheels for titanium, armored steel, Inconel®, tool steel, high-nickel alloys and other hard-to-grind metals, get fantastic results with a Tiger Ceramic grinding wheel. These tools take on any metal types and deliver a superior combination of cut rate and wheel life.

NEED HELP MAKING A DECISION?

Our experts are here to assist. Message us for help choosing the right grinding wheel based on the materials you need to shape, the industries you serve and your annual budget. To shop online, view our list of trusted partner retailers.    

Stainless Steel Bars VS Carbon Steel

Stainless steel is often seen as the better option, but that isn&#;t always true. One of the main reasons many people choose stainless steel bar stock over carbon steel bars is that they are less likely to rust. A carbon steel bar is usually more affordable than stainless steel bars, but they require more maintenance and care.

Stainless steel bar stocks are not as strong as carbon steel bars, but they are more resistant to corrosion. A carbon steel bar is a better choice than stainless steel if you want the bar to be resistant to corrosion.

If you want to know more about these two round-ground metals, then this article is made for you.

Stainless Steel Bar vs. Carbon Steel Bar

The difference between the two round ground metals is that stainless steel bar stock is not as strong as carbon steel, but it is much easier to maintain. 

Stainless steel has a higher carbon content, making it brittle and harder to bend. Check out below to learn more about the differences.

TIMELINESS

There are many types of stainless steel bars on the market today, including ones made from stainless-steel alloys like chrome-molybdenum, chromium-nickel, and chromium-vanadium. Stainless steel bar stock is a newer form of steel that has been produced for the past one hundred years. On the other hand, carbon steel has been around for over two thousand years.

CHEMICAL COMPOSITION

Stainless steel bar stock is a metal alloy that contains at least 10.5% chromium and enough nickel to make it hardenable. Carbon steel is an iron-carbon alloy not stainless, meaning it can rust easily.

RESISTANCE TO CORROSION

Stainless steel bar stock has a higher resistance to corrosion than carbon steel bars because of the alloying mixture&#;s higher chromium and nickel content. This makes it less brittle than a carbon steel bar, so it can be used for certain machine parts without breaking as easily under stress from temperature changes or mechanical shock.

LOOKS AND FEELS

Stainless steel bars have a uniform and smoother surface than carbon steel bars. They are also less likely to crack or break when they are bent. Stainless steel bars also have a higher resistance to bending when compared to carbon steel bars.

WHAT IS THE STRENGTH OF THESE ROUND GROUND METALS?

The price is the most obvious difference between the two types of round-ground metals. Stainless steel bars are typically more expensive than carbon steel bars because they require a higher metal quality to produce them. They have better resistance to corrosion, which makes them ideal for kitchens or any place with a lot of moisture, and they have a cleaner look, which makes them perfect for an office setting where aesthetics matter.

As mentioned, stainless steel bar stock is a more expensive metal than a carbon steel bar. It is more durable and less prone to corrosion. Stainless steel bars are often used in kitchen appliances, cookware, and other items that are exposed to water or other corrosive elements. Carbon steel bars are less expensive and can be used in applications where stainless steel bar stock cannot be used.

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2 KEY DIFFERENCES BETWEEN STAINLESS STEEL AND CARBON STEEL THAT EVERY BUYER MUST KNOW

Stainless steel bars and carbon steel bars are two types of metal used for various purposes. The two round-ground metals are made from different types of raw materials, which affects their performance.

One of the key differences between the two round ground metals is that stainless steel bar stock is less prone to rusting. It also has a higher tensile strength, which can resist more force before it breaks. Stainless steel is also resistant to corrosion, so it doesn&#;t rust as easily as a carbon steel bar.

On the other hand, a carbon steel bar has a higher yield strength and lower hardness, meaning it can be bent more easily than a stainless steel bar stock. Carbon steel bar is cheaper than stainless steel but will still rust if not cared for properly.

Stainless steel is more resistant to corrosion than a carbon steel bar, but it is also harder. Carbon steel is easier to work with and cheaper and erodes quicker than stainless steel.

THE PROS OF EACH MATERIAL THAT MAKE THEM IDEAL FOR CERTAIN APPLICATIONS

Stainless steel bars and carbon steel bars are two types of round-ground metals that are often confused. Stainless steel is a metal alloy with chromium and nickel that is resistant to corrosion. On the other hand, carbon steel can be polished to a shiny finish, but it rusts easily.

Carbon steel bar is often used to make bars because it can be straightened easily in an annealing process. Stainless steel cannot be straightened by this process and is therefore not suitable for making bars.

Stainless steel is a metal with high resistance to corrosion and rust. It also has a high resistance to heat and is not magnetic.

A carbon steel bar is an alloy that contains carbon and iron. It has high tensile strength and good weldability but can be prone to corrosion if not properly treated.

Stainless and carbon steel bars have different properties that make them ideal for certain applications. Stainless steel is a metal that has been treated with various materials to make it resistant to corrosion, rusting, and other forms of deterioration. It is also much more expensive than carbon steel. Stainless steel can be made in various shapes and sizes. It is not as strong as carbon but can resist corrosion for long periods.

Carbon steel bar has a low resistance to corrosion and rusting compared to stainless steel. It also can&#;t be shaped like stainless steel. This means it cannot be made into objects such as pipes or tubes, only sheets or bars. Carbon steel bar is cheaper than stainless steel because the material is more common in the world today and doesn&#;t require any treatment process.

FACTORS TO CONSIDER WHEN BUYING A PRODUCT MADE FROM STAINLESS VS. CARBON METAL

When buying a product made from stainless steel, you should consider its durability, ease of maintenance, and appearance. Aside from that you should look at the corrosion resistance, strength, and hardness.

Corrosion resistance

Stainless steel is a type of steel that is resistant to corrosion. It does not react with food and water, so it is great for cooking and eating. Stainless steel can be used in kitchens, bathrooms, and other places where water is present.

Ease of maintenance and use

Carbon steel is a type of metal that has carbon mixed into it. This causes the metal to be strong and flexible but more susceptible to corrosion. Carbon steel can be used for car parts or building frameworks because it needs less maintenance than stainless steel.

Carbon steel does have some advantages over stainless steel, though. It&#;s much easier to straighten and maintain than stainless steel, so it&#;s often used in construction and household items like pipes, wire coat hangers, and knives.

Price

The price for stainless steel products is often higher than for carbon steel products because the production process for stainless steel is more expensive than that for carbon steel. However, the price difference will be worth it if you look to purchase a product that will last a long time and resist rusting or corrosion.

Durability

Stainless steel has been proven to be more durable than carbon steel because it resists corrosion better. Stainless steel also has the advantage of being easier to clean than carbon steel, making it more attractive for food preparation surfaces or any surface where hygiene is important.

There are many factors to consider when buying stainless or carbon round ground metals for your project, but the most important one is what you need them for. If you need something that will last for a long time in harsh conditions like saltwater or contact with acidic substances, then stainless might be your best bet.

WHICH METAL SHOULD I CHOOSE?

Many people are wondering which type of metal is better for their project. Some say stainless steel is the best option, and some say carbon steel is the best option. The metal you choose for your project will depend on the type of project you are working on.

Carbon steel is a cheaper and more widely available material, but it rusts easily. Stainless steel is more expensive and harder to find in certain areas, but it does not rust as easily. Carbon steel is more flexible and has a lower cost than stainless steel, but it is also more prone to rusting. Stainless steel is less prone to corrosion, but its rigidity makes it harder to work with.

The decision to use which round-ground metals is not difficult. It is all about what you are trying to achieve with the metal. If you are still unsure about which one to choose, then you&#;ve come to the right site. Advance Grinding Services can help you choose the right option for you among the round ground metals.

So, you do not need to look around for centerless grinding services and the best round-ground metals suppliers near you. Advance Grinding Services is one of the Midwest&#;s leading stainless steel bar, carbon steel bar suppliers, and other round ground metals that are the best among any steel rod providers. Get a quote today!

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