Guide to oil seals for your application

24 Jun.,2024

 

Guide to oil seals for your application

Guide to oil seals for your application

 

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The Ultimate Guide to Oil Seals

 

Oil seals are found in a wide range of applications, in virtually every industrial sector. It is essential to select the correct oil seal so that the application in which it is used can run efficiently, free of leaks or other issues. In this blog, we explain which factors you should pay attention to when selecting the best oil seal for your application.

 

Oil seal specifications

 

The group of oil seals used in dynamic applications include radial shaft seals that seal a rotating shaft around its circumference. They are also known as lip seals, but in this blog we will use the term oil seals.

Usually, these oil seals are used to seal lubricating oil or grease and contain it within the application, so that moving parts such as bearings are continually supplied with enough lubrication. However, such seals are also used for sealing other liquids, gases, and solids, such as powders or granules.

An oil seal consists of:

An outer case, a body made of metal or provided with a rubber layer

A rubber or PTFE sealing lip

A spring, the composition of which depends on the type
 

The lip is specially designed to ensure the oil seal works effectively with the different forces that arise during rotation. Many different designs and materials are used, so countless types of oil seals are available. These are chosen according to the application; pumps, gearboxes, wheels, and many other rotating applications where fluids need to be sealed. They are used in a variety of sectors, such as the chemical industry, manufacturing, wind turbines, automotive sector, food industry, and more. Oil seals are used in nearly all sectors.

 

Choosing the right oil seal

 

What should you take into account when selecting an oil seal? Different types of oil seals and various types of materials are available, each designed for specific uses. It is also important to select the right size of oil seal for the best results. For this reason, selecting the right oil seal requires adequate understanding of the application in which it will be used.

 

Oil seal type or shape

 

Most standard oil seals have to comply with the DIN and ISO standards. Different standard types of oil seals are available that comply with these requirements.

The most common oil seals are the ERIKS types R, RST, M and MST, which correspond respectively to types A, AS, B and BS according to DIN /ISO .

DIN    

Standard /

ERIKS

DIN    

A

Standard /

Rubber covered

ERIKS

R

DIN    

AS

Standard /

As type A with dust lip

ERIKS

RS

DIN    

B

Standard /

Metal cased design

ERIKS

M

DIN    

BS

Standard /

As type B with dust lip

ERIKS

MS

DIN    

C

Standard /

Double metal cased

ERIKS

GV

DIN    

CS

Standard /

As type C with dust lip

ERIKS

GVST

 

All are fitted with a spring to preload the sealing lip. All these types are for non-pressurised or low-pressure applications up to 0.5 bar for diameters of a limited size. For diameter of 500 mm or more, the maximum pressure is 0.1 bar. For higher pressures, special types or PTFE lip seals can be used.

ERIKS type M (type B according to the DIN standard) has a single metal casing and rubber sealing lip. Since the casing is made of metal, it must be fitted in a well-finished, undamaged groove. Large volumes of oil seals with metal casings are often cheaper, which is why they are often used as original equipment in machines. However, if an oil seal has to be replaced, types with a rubber exterior (type R or RST) are easier to fit. Type MST is similar to M and commonly used. The difference is the dust lip in the MST oil seal that prevents dust and dirt reaching the sealing lip, and extends its service life in dusty environments.

ERIKS type GV (type C according to DIN) is equivalent to type M, but is a heavy-duty version with a double metal casing. This can be a useful solution with larger diameters in more demanding applications. There is also a version of this type with a dust lip; the GVST (type CS according to DIN).

ERIKS type R (type A according to the DIN standard) is identical in shape to type M, but has a rubber outer case with metal reinforcement on the inside. The rubber creates a good seal in the housing, even if the housing has suffered minor damage or is not in its best condition for other reasons. The RST version has a dust lip. These types are often chosen to replace a type with a metal outer case because they are easier to install and can cope with minor damage to the groove, such as scratches.

ERIKS also supplies the types GR and GRST. These are virtually identical to the types R and RST, except in this case the metal inner ring is also completely encased in rubber. ERIKS uses FKM rubber here as standard, so these seals are ideal for use in acidic environments.

An overview of the different standard types of oil seals and their main characteristics is shown below.

In addition to these standardised types, the following special types are also available:

Rubber oil seals with a rubber fabric outer case

These are comparable to type R and RST, except the outer case does not have a metal reinforcement ring. To compensate, the outside is not made of normal rubber, but a hard, heavy-duty rubber fabric. The advantage is that these types can be made in a split version. They are almost always produced to order, and made of NBR or FKM.

PTFE Lip seals
 

These types are made with a metal outer case and a PTFE lip. They are suitable for a wide range of temperatures from -90 °C to +260 °C.These lip seals can also be used for higher pressures of up to 10 bar (special types up to 25 bar) and rotational speeds of up to 40-45 m/s. Certain grades of PTFE are suitable for use in pharmaceutical and food applications. One important point is that PTFE lip seals do require a shaft with a harder, smoother finish.

Cassette Seals
 

Cassette seals are designed to maximise grease or oil retention and protection against liquid or solid contaminants. These seals are provided with their own bushings in which dirt is kept out and oil/grease kept in by a multi-lip seal.

These cassette seals are widely used in wheel-end applications, such as the axles of agricultural machinery or off-road trucks.

 

Oil seal for higher pressures
 

The sealing lip of the RST-D is more heavy-duty, so it can cope with pressures of up to 10 bar at slightly lower rotation speeds.

Reinforced GVP design for larger diameters, with rotation speeds of up to 15 m/s and pressure of 3-4 bar

 

Oil seal material

 

Outer case

Metal

The metal used in the outer case of oil seals is usually made of carbon steel. Upon request, and depending on quantities, a different type of steel (such as stainless steel) can be used.

Rubber or rubber fabric

The quality of the rubber or rubber fabric used to make an outer case is the same as the quality of the rubber sealing lip. Fabric reinforced rubber is, as the name suggests, rubber reinforced with a fabric.

Spring

Standard springs are made of carbon steel. We use stainless-steel springs for our GR and GRST oil seals made from FKM rubber. In some rare cases, an O-ring is even used as a spring element. Standard PTFE lip seals are not fitted with springs.

Sealing lip

The sealing lip is always made of a rubber or synthetic material. For oil seals with a rubber outer case (R, RST, GR, GRST), the rubber quality of the sealing lip and the outer case are the same.

The material of the sealing lip is chosen according to the liquid to be sealed and the rotational speed. For larger shafts, an NBR sealing lip can cope with surface speeds of up to 10-12 m/s, while an FKM lip is suitable for speeds of up to 35-38 m/s. 

Nitrile Butadiene Rubber (NBR, nitrile)

NBR, also known as nitrile rubber or nitrile, is the most popular material for an oil seal because of its good resistance to many oils and greases, such as mineral grease and hydraulic oil. Depending on their composition, synthetic oils and greases, such as those based on glycol, can damage NBR rubber materials. Depending on the amount of glycol, a PTFE lip seal may be the best choice. NBR is also unable to cope with contact with acids and solvents. The rubber is suitable for oil and grease at temperatures from -35 °C to 100 °C.

Most ERIKS oil seals, such as the types M, MST, R and RST, are made of NBR as standard.

Fluorine rubber (FKM, Viton&#;)

FKM or FPM, which is in well-known brand Viton&#;, can withstand higher liquid temperatures of up to 180 ˚C. FKM is highly resistant to strong acids and bases, as well as to synthetic oils and greases. Glycol-based oil and grease, however, can also damage FKM.

Because of the higher temperature resistance of FKM, this material is also chosen for applications where higher speeds play a role, which raise the temperature at the sealing lip considerably. Usually, using FKM will result in a longer life than using NBR. This compensates the higher price of FKM compared to NBR, as an FKM does not have to be replaced as frequently. The low temperature resistance of standard FKM is limited to -15 ˚C.

Polytetrafluoroethylene (PTFE, Teflon®)

PTFE, which is used in the well-known brand Teflon®, is less commonly used, but it is the preferred material for specific rotating seals in the chemical, food and pharmaceutical industries. This material is notable for having a very low frictional resistance and the best chemical resistance. It can also withstand a very wide range of temperatures in these types of seals; -80 ˚C to 200 ˚C. The shafts on which oil seals with PTFE lips are used require a harder and finer finish. Something like an axle sleeve can also be used to meet this requirement.

EPDM

EPDM oil seals are less common. They are used in solvent, hot water and steam applications, EPDM resists low temperatures down to -50 °C and UV radiation well. Some types of EPDM are also suitable for higher temperatures up to +150 °C. EPDM oil seals are usually available upon request.

VMQ (silicone)

VMQ, also known as silicone, is also used for oil seals, but this is less common because the mechanical strength of VMQ is low and this material has poor wear-resistance This makes it less suitable for dynamic applications, but it can withstand fairly low and high temperatures from -60 °C to 200 °C. Many types of VMQ are also suitable for contact with pharmaceutical and food products, so VMQ is an option worth considering. VMQ oil seals are usually available on request.

Rubber type

Material Code ISO

Heat resistance

Rubber type

Nitrile 
High wear resistance good running properties for general use

Material Code ISO

NBR

Heat resistance

-35 °C to + 100 °C

Rubber type

Polyacrylate 
Better heat, oil and chemical resistance than NBR 
It is recommended for use in oil which contains load bearing additives such as EP gear oils

Material Code ISO

ACM

Heat resistance

-20 °C to + 130 °C

Rubber type

Viton® 
High level of chemical resistance 
High temperature resistance

Material Code ISO

FPM

Heat resistance

-15 °C to + 180 °C

Rubber type

Silicone 
Wide temperature range 
Commonly used in low temperature applications 
Very prone to mechanical damage during fitting

Material Code ISO

MVQ

Heat resistance

-50 °C to + 150 °C

Rubber type

Polytetrafluoroethylene 
Chemical resistant 
Low coefficient of friction poor elastic properties not wear resistant if used by dynamic applications

Material Code ISO

PTFE

Heat resistance

-80 °C to + 200 °C

Rubber type

Leather 
Recommended for abrasive applications 
Good running properties, due to the impregnated seal lip 
Can be used on shafts which have a surface roughness outside the range for rubber seals 
Not suitable for water

Material Code ISO

-

Heat resistance

-40 °C to + 90 °C

 

Oil seal size

 

Oil seals are available in an immense range of sizes, for shafts from a few millimetres to several metres. Once the shaft diameter, groove diameter (housing diameter) and groove width are known, selecting an appropriate oil seal is a simple task. An oil seal or its product description is usually associated with three dimensions, for example 6x15x4. These refer to the sizes of the hardware for which the oil seal is designed. In this example, this oil seal is suitable for: 6-mm shaft diameter x 15-mm groove diameter x 4-mm minimum groove width.

 

Oil seal installation

 

Have you found the right oil seal for your application? The next step is fitting the oil seal correctly, so that it remains undamaged.

 

Preparation

 

Before fitting the oil seal, it is essential to check that the oil seal, shaft and bore are clean and undamaged. The surfaces the oil seal will come into contact with must be free of sharp points or burrs. The sealing lip is fragile, so even minimal damage can cause a leak. It is also important that the shaft and bore are correctly finished.

 

Prepare the shaft and prevent damage

 

To install an oil seal properly, the shaft must be undamaged. This is so the oil seal can do its job properly on the one hand, and to prevent it from being damaged during fitting on the other. In addition, it is very important to lubricate the shaft, the sealing lip and the bore with plenty of grease. This will allow the oil seal to slide more easily over the shaft and prevent dry running after the first rotation. The oil seal may also come into contact with the keyway, thread or other grooves when sliding over the shaft. By taping or covering the shaft at the location of these irregularities with oil-soaked paper, the oil seal can be mounted without damage to the sealing lip.

Other important factors are ensuring the hardness and roughness of the shaft are correct. A shaft hardness of HRC 45 is recommended for a rubber sealing lip, with a roughness of Ra 0.4-0.8. A higher shaft hardness of HRC 60 and shaft roughness of Ra 0.1-0.4 is recommended for a PTFE lip.

 

Fitting an oil seal

 

Always start by making sure the oil seal is facing the right direction. The oil seal must be positioned with its spring to the side of the medium to be sealed. The oil seal must then be pressed into the bore. It must fit tightly (H8 in the groove is recommended). Use appropriate tools for this, such as an impact socket set, to ensure that the force is applied evenly during pressing. The oil seal must never be hammered into the bore with brute force, but eased in.

See here for more information and useful fitting tips.

 

Author

Stijn de Cnop

Product Manager of Sealing & Polymer Technology

 

 

 

Product Manager of Sealing & Polymer Technology

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Introduction to Oil Seals and How They Are Used - Bearing-Belt and Chain Inc.

There are a variety of oil seals used in a variety of applications to help close the space between a stationary and a moving part.  By closing the space it prevents any lubricants from escaping.  Additionally, oil seals help create a seal that prevents any contaminants from entering machinery which can cause a host of problems.  Mechanical equipment and machinery require different size or type oil seals to ensure that there is a superior and precise seal.  Because oil seals help reduce contamination or mixing of materials it prolongs the life of machinery and helps ensure a more reliable performance.

Are you interested in learning more about rubber oil seal? Contact us today to secure an expert consultation!

There are a wide variety of industrial applications and therefore there are a wide variety of oil seals to meet the specific application needs.  By choosing the right oil seal you will have a better fit, improved stability, and enhanced reliability.  Rubber tends to be one of the most commonly used oil seal materials. SKF, an oil seal manufacturer, explains how oil seals for and the importance of proper installation, &#;To provide effective sealing, radial shaft seals must be installed properly. An experienced installer with suitable tools, working in a clean environment, is recommended to provide proper installation. The shaft counterface surface and housing bore should meet the demands specified in the sections Shaft requirements and Housing bore requirements. To facilitate seal installation and to achieve initial lubrication, prior to installation, SKF recommends wiping the shaft and seal with the lubricant that is going to be retained. While the outside diameter of metal-cased seals can be lightly lubricated to ease installation, the outside diameter of rubber covered seals should always be lubricated.

Seals with an auxiliary, contacting lip can also be filled with grease between the sealing lip and auxiliary lip to reduce frictional moment. This does not apply to silicone rubber seals and seals with hydrodynamic features, other than SKF WAVE lip designs. SKF also recommends using a hydraulic press, with suitable tools, to install a seal in its housing bore. Pressure should be applied as close as possible to the outside diameter of the seal.&#;  Oil seals are commonly used in a variety of industries. Below are 5 types of oil seals used in today&#;s manufacturing and machinery industry.

5 Types of Oil Seals

Automotive

Industrial

Mechanical

Oil & Grease

Shaft

Oil Seals (Part 1): The structure, functions, and types of oil seals

Oil seals are widely used as sealing devices for machines.

JTEKT's oil seals are described in our catalog, Oil Seals & O-Rings.
However, the catalog uses a large number of technical terms and is very long, so many people seem to have trouble handling it.

Therefore, this series of columns will summarize the following in order:
&#; The structure, functions, and types of oil seals
&#; How to select the right oil seal
&#; Handling of seals, and causes and countermeasures for oil seal failure

 

1. What are oil seals?

A wide range of sealing devices are used in various machines.
Sealing devices serve the following functions:

Prevent leakage of sealed lubricant from inside

Prevent entry of dust and foreign matter (dirt, water, metal powder, etc.) from outside

As shown in Figure 1, sealing devices come in two types: contact and non-contact.
Oil seals are among the major contact type sealing devices.
 

 

Figure 1: Types of sealing devices


Please see the following for the types of sealing devices for bearings.
How to Select the Right Bearing (Part 7): Components surrounding the bearing

 

2. Oil seal structure and functions

Oil seals come in various shapes to fit the machines and substances to be sealed.
Figure 2 shows the structure and the names of the various components of the most typical oil seal.
The functions of the various components are also indicated in Table 1.

 

Figure 2: Typically shaped oil seal and component nomenclature

* "KOYO" is a registered trademark of JTEKT.



Table 1: The functions of the various components

 

No.

 

 

Name

 

 

Functions

 

&#;

Main lip The main lip is the most critical component of the seal.

Its sealing edge comes in full contact with the shaft surface in order to provide excellent sealing performance.
(See Figure 3.)

&#;

Minor lip The minor lip prevents the entry of dust and contaminants from outside.
Lubricant can be retained in the space between the main lip and the minor lip.

&#;

Sealing edge This refers to the component of the oil seal that makes contact with the shaft.
It is wedge-shaped to be pressed against the shaft surface and makes contact with the shaft to ensure sufficient sealing performance and suitability for operation at high peripheral speed.

&#;

Spring The spring supplements the tightening force (i.e., the lip radial load) to ensure enhanced sealing performance and tight contact between the shaft and the sealing edge.The spring also prevents the deterioration of main lip sealing performance caused by high heat or other such factors.

&#;

Metal case The metal case provides rigidity to the seal, helping it settle on the housing securely. It also ensures easy seal handling and mounting.

&#;

O.D. (outside diameter) surface The O.D. surface affixes the oil seal to the housing and prevents leakage , through the fitting area, of substances to be sealed, while excluding contaminants.

&#;

Fluid side face The front-end face of the seal is called the nose. The nose is made of rubber and forms a gasket seal when compressed on the housing shoulder.

&#;

Air side face The oil seal surface vertical to the center line of the shaft on the side that does not come in contact with substances to be sealed is called the back face.


 

 

Figure 3: Sealing function of main lip radial load
* "KOYO" is a registered trademark of JTEKT.

 


Figure 4 shows the features of a JTEKT oil seal.

 

Figure 4: JTEKT oil seal features


For more detailed information, please see the following:

Names and functions of seal components&#;

 

3. Seal types and numbering system

1) Common seal types and their features

Seals are classified by O.D. wall material, lip type, and whether they have a spring or not.
Major oil seals are specified in ISO -1 and JIS B -1.
Table 2 shows the common types of oil seals, while Table 3 shows the features of each type of oil seal.
Table 4 lists the JTEKT oil seal type codes and corresponding ISO and JIS standards.

Table 2 a): Common types of oil seals (with spring)

With spring Rubber O.D. wall Metal O.D. wall

Metal O.D. wall
(with a reinforcing inner metal case)

Without minor lip


Type code

With minor lip


Type code



Table 2 b): Common types of oil seals (without spring)

Without spring Rubber O.D. wall Metal O.D. wall

Without minor lip

 

Type code

With minor lip


Type code



Table 3: Features of each seal type

 

No.

 

 

Type

 

 

Features

 

1

With spring type Secures stable sealing performance.

2

Rubber O.D. wall type Provides stable sealing performance around the seal O.D. surface.

3

Metal O.D. wall type Ensures improved fitting retention between the seal O.D. and the housing bore.

4

Metal O.D. wall type (with a reinforcing inner metal case) Protects the main lip.

5

With minor lip type Used for applications where there are contaminants, such as dust and foreign matter, on the air side face of the oil seal.


Table 4: JTEKT oil seal type codes and corresponding ISO and JIS standards

JTEKT

ISO -1 1)

JIS B -1 2) MHS Type 1 HMS Type 2 HMSH Type 3 MH &#; HM &#; MHSA Type 4 HMSA Type 5 HMSAH Type 6 MHA &#; HMA &#;

Notes
1) ISO: International Organization for Standardization
2) 2) JIS: Japanese Industrial Standard

 

2) Special seal types and their features

JTEKT provides special seals for use in a wide variety of machines and applications.
Table 5 lists the major special seals, their shapes, and their features.


Table 5: The major special seals, their shapes, and their features

Name Type
(type code) Shape Features

Helix Seal

The hydrodynamic ribsa) provided in one direction on the air side face of the lip ensure higher sealing performance. Perfect Seal The hydrodynamic ribsa) provided in two directions on the air side face of the lip ensure higher sealing performance (higher sealing performance in both rotational directions of the shaft).

Super Helix Seal

The hydrodynamic ribsa) have a two-stepped rib configuration provided in one direction on the air face of the lip. Even if the first rib is worn out, the second rib comes into contact with the shaft surface, meaning that this type of oil seal ensures higher sealing performance. Seal with Side Lip A large side lip ensures prevention of entry of dust/water.

&#;&#;&#;&#;&#;&#;&#;&#;&#;&#;&#;&#;a)

Function of hydrodynamic ribs

For more detailed information, please see the following:

Special seal types and their features

3) Seal numbering system

Figure 5 explains the JTEKT seal numbering system.
Seal numbers consist of
&#;(1) the seal type code,
&#;(2) the spring code,
&#;(3) the lip type code,
&#;(4) the dimensional numbers, and
&#;(5) the special type code,
and Table 6 shows examples of each of these codes/numbers.

 

Figure 5: JTEKT seal numbering system



Table 6: Codes and numbers used in seal numbers

No. Code and number Example &#; Seal type code (*)

MH: O.D. wall is a rubber material
HM: O.D. wall is a metal case
MH(S)H: O.D. wall is metal with a reinforced inner metal case

&#; Spring code

No code: without minor lip

A: with minor lip

&#; Lip type code

No code: without minor lip

A: with minor lip

&#; Dimensional numbers Shaft number 45: The seal suits the shaft diameter of ϕ45 mm. Housing bore number 70: The seal suits the housing bore diameter of ϕ70 mm. Width number 8: The seal width is 8 mm. &#; Special shape code

J: Additional code is added here as an identifier when two or more seals have exactly the same type codes and dimensional numbers.

Note: For seal type codes, see Table 2.


4. Example of the applications of seals

Oil seals are used in a great many machines.

1) Oil seals for cars

Oil seals are used in many areas around the car.
Figure 6 shows the places where each seal type is used.

Figure 6: Oil seals for cars
 

For more detailed information, please see the following:

Oil seals for cars

2) Oil seals for steel production equipment

Oil seals are used in a great many devices for steel production equipment.
Figure 7 shows the places where each seal type is used in a rolling mill.

 

 

Figure 7: Oil seals for steel production equipment (rolling mill)


For more detailed information, please see the following:

Oil seals for steel production equipment

 

5. Conclusion

Oil seals are one of the major contact type sealing devices.
&#; They prevent leakage of the lubricant or other sealed substance, and
&#; prevent entry of dust and foreign matter (dirt, water, metal powder, etc.) from outside.

Oil seals come in various shapes to fit the machine or substance for sealing.
For this reason, when designing a machine, it is important to select the oil seal that is right for that machine.
Next time, we will explain the key points to consider when selecting your oil seal.

If you have any technical questions regarding oil seals, or opinions/thoughts on these "Bearing Trivia" pages, please feel free to contact us using the following form:

 

 

 

What is a NAK Oil Seal?

What is a NAK Oil Seal?

An NAK Oil Seal is a indispensable, for sealing machines against oil, lubricants, water and gases. The Oil Seal also stop dirt from the outside such as dust dirt and sand particles. NAK is a large global company that already has a great history.

What is the construction of a NAK Oil Seal?

The Oil Seals are made from synthetic rubber, which forms the sealing lip. They also can have a metal outside lip. The outside lip ensures extra grip on the shaft seal, which is very good. This makes it possible to seal moving parts. 

How do i recognize a NAK Oil Seal?

 An Oil Seal from NAK is easily to recognize, in general the Oil seals have NOK, or NAK market on the side of the Oil Seal. The most Oil Seals also has an Oil Seal type and size marking on the side. 

 

 

 

 

 

 

Where can i buy NAK Oil Seals?

Oil-Seal-Stocks has a wide range of NAK Oil Seals. We have several specialists who can provide you with the correct information so that you can make the right oil seal choice. Click here to see our full range NAK Oil Seals. 

What is an NAK Oil seal SA?

NAK Oil Seal is a type of oil seal with a double steel outside. The SA has a elastomer spring with metal lip.  Click here to view our full range of Oil Seal SA.

What is an NAK Oil Seal TA?

NAK Oil seal is a type of oil seal with a double steel outside. The TA has a elastomer lip with dustlip and spring. Click here to view our full range of Oil Seal TA. 

 

What is an NAK Oil Seal SB? 

The NAK Oil Seal SB has a steel outside. The Oil Seal SB have an elastomer lip with dustlip and spring. Click here to view our full range of Oil Seals SB. 

 

What is an NAK Oil Seal TB?

The NAK Oil Seal TB has a steel outside. Also this Oil Seal has a elastomer lip with dustlip and spring.  Click here to view our full range of Oil Seals TB.

 

What is an NAK Oil Seal VB?

The NAK Oil Seal VB has a steel outside and a elastomer lip. Click here te view our full range of Oil Seals VB.

What is an NAK Oil Seal SC?

The NAK Oil Seal SC has a elastomer outside, and a elastomer lip with spring. Click here to view our full range of Oil Seals SC.

What is an NAK Oil Seal TC?

The NAK Oil Seal TC has a Elastomer outside, and a elastomer lip with dustlip and spring. Click here to view our full range of Oil Seals TC.

What is an NAK Oil Seal VC?

The NAK Oil Seal VC has a Elastomer outside, and a elastomer lip. Click here to view our full range of Oil Seals VC. 

 

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