Urethane castings provide a cost-effective alternative to injection molding. Urethane castings are used to produce rigid and flexible plastic parts similar in quality to injection molding parts. While not suitable for use in large production runs like injection molding, urethane castings are ideally suited for prototyping and small and medium production runs.
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In addition to the lower tooling costs, urethane castings can provide many advantages over injection molding. Urethane castings have an extremely fast turnaround compared to injection molding and other processes. There are many production materials to choose from, ranging from rigid and impact resistant to soft and flexible materials. A wide range of colors, textures, and finishes, including high-polished, grained, brushed, leather grain, and textiles are available.
Urethane castings can achieve geometries impossible for injection-molded parts. In a lot of instances, urethane cast parts are indistinguishable from injection molded parts with similar strength and durability properties.
Urethane castings are used in a number of applications, including:
The urethane casting process is similar to the injection molding process. A 3D printer is used to produce a master part/pattern based on a digital design. Once this master part/pattern has been inspected and finished it will be placed in liquid silicone to create the mold. After the silicone has been allowed to cure, the mold is halved and the master part/pattern is removed. The void created by the master part/pattern is used for the casting of extremely accurate and detailed duplicates of the master pattern.
ProTek Models is one of Houston&#;s leading producers of high-quality urethane castings. Our team of engineers has many years of experience when it comes to making master patterns, silicone molds, and castings for a wide range of industries, including automotive, aerospace, defense, OEM, oil and gas, and more. They work closely with our customers to ensure the end results fully meet your specifications, deadline, and budget. The entire process is handled in-house, from printing and finishing the master part/pattern to creating the silicone molds to casting the parts.
ProTek Models is located just north of Houston in Conroe, TX, and serves customers all over the Lone Star state. In addition to high-quality urethane castings, our services include state-of-the-art SLA and FDM 3D print production, rapid prototyping, and custom scale model building. Some of our clients include Boeing, Mitsubishi, NASA, the US Air Force, Oceaneering, South Coast Customs, Lockheed-Martin, and Saleen Automotive.
With our talented staff, years of experience, state-of-the-art machinery, and high-quality materials, there is almost no urethane casting project we can&#;t handle. Contact us through our website or call ProTek Models at (832) 968- to get a quote or learn more about our urethane castings in Houston, TX.
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Your livelihood relies on creating long-lasting, durable products that your customers can rely on. No matter what types of goods you manufacture, you want to know that they have been designed to stand the test of time. After all, your reputation is on the line every time you distribute one of your products. Cast urethane parts are superior to other types of types of parts for many reasons, and in today&#;s post, we&#;ll review a few of the benefits you can expect when you choose to use high-quality urethane castings.
With more than 50 years of experience in the urethane casting industry, ESCO Plastics is here to meet all of your production needs. Whether you have a small order of parts that will help you verify specs for your designs or a larger order to fulfill the orders for your finished product, we are here for you. Contact us today to learn more about our polyurethane casting process and start your project today.
Time is of the essence in the manufacturing world, and we understand that any downtime during your production process costs you money. When you need prototype parts for testing purposes, the last thing you want is to wait any longer than necessary to receive them. Urethane parts can be cast very quickly and easily, and this efficient turnaround time allows you to enjoy a much more efficient production process, from design inception and engineering to testing and mass production.
If your company relies on prototype parts for alpha and beta testing of your new products, then you deserve to have confidence in the integrity of the parts you use in the testing process. There are many different types of materials that can be used to manufacture the parts needed for your testing procedures, but none of them offer the accuracy of cast urethane parts. This is because urethane has a very minimal shrinkage rate, which ensures that your part can be produced with incredible accuracy. This accuracy during testing results in a tried-and-true end product that will perform and last as you (and your customers) expect.
In addition to lending itself to efficient and accurate production needs, urethane also provides you with many different types of colors and finishes to customize your finished product as you so desire. If your product relies on multi-durometer parts to perform properly, then urethane is an ideal material to make them out of. Not only do these parts offer varying degrees of hardness, they also come in a wide variety of colors, from simple neutral tones to bold, vibrant shades that are sure to complement any type of product.
Before you unveil a new product, you need to know that it works exactly as you designed it to. This often requires extensive testing, and the type of prototype parts you use for the testing process can have a big impact on the results you receive. Therefore, high-quality parts are essential to the testing process, but that doesn&#;t mean that they have to be expensive. Cast urethane parts offer an affordable alternative to other materials, and they offer incredible durability that stands up to rigorous testing procedures.
Whether you are in the process of completing alpha and beta testing of your product, or you are ready to distribute your finished goods worldwide, you need to know that you have developed a product that meets the demanding quality expectations of your company. Likewise, you deserve to have a product that proves itself time and time again when put to the test in the real world. Urethane parts offer uncomparable durability when compared to other materials, and this will provide you with a strong sense of confidence in your product. You won&#;t have to worry about the part failing during testing procedures or falling apart in your customers&#; hands.
Are you ready to take your manufacturing goods to the next level? If so, then ESCO Plastics is here for you. Our unwavering dedication to quality parts and customer service are just part of what has made us a leader in the urethane casting industry. We offer quick turnaround times on orders to keep your operations running efficiently, and you can rest assured that our design process will yield a urethane part that is within your requested specifications. Our urethane parts make it possible for you to produce the high-quality goods that your brand is associated with. It&#;s no wonder that some of the world&#;s largest manufacturers call on us to provide them with molded urethane products.
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