Valves for Ammonia Service

17 Jun.,2024

 

Valves for Ammonia Service


Unibody design w/ Extended Bonnet

If you want to learn more, please visit our website Afbv Valve.

Ammonia Service &#; Gen2 Series Ball Valves
Ladish Gen2 valves are engineered for performance and reliability in the most hazardous industrial processes such as severe ammonia applications. These valves are available in a &#;floating&#; type with two basic body configurations &#; split body in full and standard port and a unibody in standard port only.
Part Numbers Denoting Gen2 Models
  • P8: Full Port, Split Body
    (.5&#; &#; 16&#; Class 150 & 300, .5&#; &#; 6&#; Class 600)
  • P7: Std. Port, Split Body
    (2&#; &#; 8&#; Class 150, 300 & 600)
  • P9: Std. Port, Unibody
    (.5&#; &#; 12&#;, Class 150 & 300)
Ammonia Uses & Operating Conditions

Ammonia is a colorless gas that consists of nitrogen and hydrogen (NH3). At atmospheric conditions, it it lighter than air with a pungent odor. It is a highly caustic irritant that is both toxic and flammable. Because of its low boiling point, as a liquid it must be stored under pressure or at a low temperature. Industrial ammonia is sold either as ammonia liquor or as pressurized or refrigerated anhydrous liquid ammonia transported in tank cars or cylinders. Household ammonia or ammonium hydroxide is a solution of NH3 in water. Most ammonia is consumed in the manufacturing of fertilizer. It is also a building block for the synthesis of many pharmaceutical products and is used in many commercial cleaning products.

Typical Operating Conditions
  • Low to high temperature: -50 &#; ° F (-45 &#; 660° C)
  • High pressure: 100 &#; psig
  • Complex flow scheme / massive recirculation
  • High-pressure steam

Select Ladish Materials for Ammonia

Due to the toxic nature of ammonia, all valve components must be constructed with appropriate materials. Carbon steel is suitable for anhydrous ammonia applications, however if moisture is present, stainless steel should be the choice material.

CLEANING & TESTING

All components used for ammonia service, in gaseous or liquid state, are specifically cleaned to remove any traces or oil, grease or hydrocarbon materials prior to valve assembly. Valves for ammonia service are assembled in an oil-free restricted area by personnel who are specially equipped and trained to perform this task. The assembling area, work , surfaces, equipment and tools are specially maintained to ensure cleanliness requirements are met.

 

Design, Features & Benefits

&#; Size Range: 1/2 &#; 16&#;
&#; Body Material: ASTM A352 LCB/LCC
&#; Trim: C276 Ball & Stem
&#; Pressure Rating: Per ASME B16.34
&#; Temperature Rating: -75 to 450ºF
&#; Connection Type: 150#, 300#, 600# Raised Face Flange
&#; Flow Direction: Bi-Directional, Uni-Directional (Vented Ball)
&#; B16.5, B16.10, B16.34, API 598, API 608, API 607, Chlorine Institute Pamphlet 6
&#; Process Sealing: Bubble tight per API 598, Self Relieving Seats, Gas Tested
&#; Extended Corrosion Protection: Phosphate/Zinc Treatment standard, Epoxy paint available upon request

Standard: Self Relieving Seats
Optional: Vented Ball

Bonnet Types

All valves feature Low FE, live loaded dual PTFE / Graphite packing.

  • Low Profile Bonnet (pictured with acid detecting paint)

 

  • Low Profile Bonnet w/ Bolt On Stem Extension (pictured with acid detecting paint)

 

  • Extended Bonnet (Welded)

 

Once again, Ladish will continue To Mark Progress.

LCB Chlorine Bellow Seal Globe Valve

Product Description

The LCB chlorine globe valve for steam/chlorine/ammonia are suitable for use with chlorine gas, gaseous ammonia, and liquid ammonia, serving the purpose of isolating or connecting pipeline systems. Bellow seal globe valves are leak-proof, have a long lifespan, and require minimal maintenance. The chlorine globe valve from AFBV VALVE finds extensive application in industries dealing with steam, gaseous ammonia, liquid ammonia, cooling and refrigeration systems, chlorine gas, liquid chlorine, phosgene, and other toxic gas environments.

 

LCB chlorine globe valve advantage

Why bellows sealed globe valve is the best Choices for chlorine pipe line

1. All bellow seal globe valves have double seals (bellows +padding), Chlorine globe valves bellows longer than normal bellow globe valve.

2. Disc use PTFE, soft seal is more suitable for gas, sealing performance is better.

3. The inside seals bellows are all made by Hastelloy, which is most corrosion resistant and have a longer service life. The body is use LCB, LCB materials can still works well at a very low temperatures.

4. Chlorine globe valve is easy to open and close.

 

Technical Specification

Face to face: DIN

Flange ends: EN-1 and ASME B16.5

Design standard: DIN and ASME

Test& inspection: DIN and ASME

 

Nominal Pressure

PN

 

Pressure test

Strength test

1.OPN

MPa

Sealing test

0.5PN

Gas seal test

0.3

--

--

Temperature

-193&#;~200&#;

 

Main Material(mostly) it can OEM

NO.

Part name

Material

1

Body

LCB

2

Seat

1.+PTFE or PPL

3

Disc

2Cr13&#;Stl&#;507L

4

Pin

1.

5

Bellows

Hastelloy

6

Stem

316

7

Gasket

PPL or PTFE

8

Cover

LCB

9

Nut

ASTM 194-2H&#;A194-8

10

Double-headed bolt

ASTM 194-B7&#;A193-B8

11

Packing

BY Ply-wooden case

12

Gland

GS-C25&#;1.&#;1.

13

Locator

1C25

14

Stem nut

Copper alloy&#;D2&#;BL2

15

Hand wheel

KTH330-08

16

Cap

1C45

 

Connection Size (DN15-DN350)

 

PN 16

DN

Main connection size

L

D

D1

D2

f

H

n-Φd

15

130

95

65

45

2

NO stable High, drawing will offer

4-Φ14

20

150

105

75

58

2

4-Φ14

25

160

115

85

68

2

4-Φ14

32

180

140

100

78

2

4-Φ18

40

200

150

110

88

3

4-Φ18

50

230

165

125

102

3

4-Φ18

65

290

185

145

122

3

4-Φ18

80

310

Valves for Ammonia Service


Unibody design w/ Extended Bonnet

Ammonia Service &#; Gen2 Series Ball Valves
Ladish Gen2 valves are engineered for performance and reliability in the most hazardous industrial processes such as severe ammonia applications. These valves are available in a &#;floating&#; type with two basic body configurations &#; split body in full and standard port and a unibody in standard port only.
Part Numbers Denoting Gen2 Models
  • P8: Full Port, Split Body
    (.5&#; &#; 16&#; Class 150 & 300, .5&#; &#; 6&#; Class 600)
  • P7: Std. Port, Split Body
    (2&#; &#; 8&#; Class 150, 300 & 600)
  • P9: Std. Port, Unibody
    (.5&#; &#; 12&#;, Class 150 & 300)
Ammonia Uses & Operating Conditions

Ammonia is a colorless gas that consists of nitrogen and hydrogen (NH3). At atmospheric conditions, it it lighter than air with a pungent odor. It is a highly caustic irritant that is both toxic and flammable. Because of its low boiling point, as a liquid it must be stored under pressure or at a low temperature. Industrial ammonia is sold either as ammonia liquor or as pressurized or refrigerated anhydrous liquid ammonia transported in tank cars or cylinders. Household ammonia or ammonium hydroxide is a solution of NH3 in water. Most ammonia is consumed in the manufacturing of fertilizer. It is also a building block for the synthesis of many pharmaceutical products and is used in many commercial cleaning products.

Typical Operating Conditions
  • Low to high temperature: -50 &#; ° F (-45 &#; 660° C)
  • High pressure: 100 &#; psig
  • Complex flow scheme / massive recirculation
  • High-pressure steam

Select Ladish Materials for Ammonia

Due to the toxic nature of ammonia, all valve components must be constructed with appropriate materials. Carbon steel is suitable for anhydrous ammonia applications, however if moisture is present, stainless steel should be the choice material.

CLEANING & TESTING

All components used for ammonia service, in gaseous or liquid state, are specifically cleaned to remove any traces or oil, grease or hydrocarbon materials prior to valve assembly. Valves for ammonia service are assembled in an oil-free restricted area by personnel who are specially equipped and trained to perform this task. The assembling area, work , surfaces, equipment and tools are specially maintained to ensure cleanliness requirements are met.

 

Design, Features & Benefits

&#; Size Range: 1/2 &#; 16&#;
&#; Body Material: ASTM A352 LCB/LCC
&#; Trim: C276 Ball & Stem
&#; Pressure Rating: Per ASME B16.34
&#; Temperature Rating: -75 to 450ºF
&#; Connection Type: 150#, 300#, 600# Raised Face Flange
&#; Flow Direction: Bi-Directional, Uni-Directional (Vented Ball)
&#; B16.5, B16.10, B16.34, API 598, API 608, API 607, Chlorine Institute Pamphlet 6
&#; Process Sealing: Bubble tight per API 598, Self Relieving Seats, Gas Tested
&#; Extended Corrosion Protection: Phosphate/Zinc Treatment standard, Epoxy paint available upon request

Standard: Self Relieving Seats
Optional: Vented Ball

Bonnet Types

All valves feature Low FE, live loaded dual PTFE / Graphite packing.

  • Low Profile Bonnet (pictured with acid detecting paint)

 

  • Low Profile Bonnet w/ Bolt On Stem Extension (pictured with acid detecting paint)

 

  • Extended Bonnet (Welded)

 

Once again, Ladish will continue To Mark Progress.

LCB Chlorine Bellow Seal Globe Valve

Product Description

The LCB chlorine globe valveLCB chlorine globe valve for steam/chlorine/ammonia are suitable for use with chlorine gas, gaseous ammonia, and liquid ammonia, serving the purpose of isolating or connecting pipeline systems. Bellow seal globe valves are leak-proof, have a long lifespan, and require minimal maintenance. The chlorine globe valve from AFBV VALVE finds extensive application in industries dealing with steam, gaseous ammonia, liquid ammonia, cooling and refrigeration systems, chlorine gas, liquid chlorine, phosgene, and other toxic gas environments.

 

LCB chlorine globe valve advantage

Why bellows sealed globe valve is the best Choices for chlorine pipe line

1. All bellow seal globe valves have double seals (bellows +padding), Chlorine globe valves bellows longer than normal bellow globe valve.

2. Disc use PTFE, soft seal is more suitable for gas, sealing performance is better.

3. The inside seals bellows are all made by Hastelloy, which is most corrosion resistant and have a longer service life. The body is use LCB, LCB materials can still works well at a very low temperatures.

4. Chlorine globe valve is easy to open and close.

 

Technical Specification

Face to face: DIN

Flange ends: EN-1 and ASME B16.5

Design standard: DIN and ASME

Test& inspection: DIN and ASME

 

Nominal Pressure

PN

 

Pressure test

Strength test

1.OPN

MPa

Sealing test

0.5PN

Gas seal test

0.3

--

--

Temperature

-193&#;~200&#;

 

Main Material(mostly) it can OEM

NO.

Part name

Material

1

Body

LCB

2

Seat

1.+PTFE or PPL

3

Disc

2Cr13&#;Stl&#;507L

4

Pin

1.

5

Bellows

Hastelloy

6

Stem

316

7

Gasket

PPL or PTFE

8

Cover

LCB

9

Nut

ASTM 194-2H&#;A194-8

10

Double-headed bolt

ASTM 194-B7&#;A193-B8

11

Packing

BY Ply-wooden case

12

Gland

GS-C25&#;1.&#;1.

13

Locator

1C25

14

Stem nut

Copper alloy&#;D2&#;BL2

15

Hand wheel

KTH330-08

16

Cap

1C45

 

Connection Size (DN15-DN350)

 

PN 16

DN

Main connection size

L

D

D1

D2

f

H

n-Φd

15

130

95

65

45

2

NO stable High, drawing will offer

4-Φ14

20

150

105

75

58

2

4-Φ14

25

160

115

85

68

2

4-Φ14

32

180

140

100

78

2

4-Φ18

40

200

150

110

88

3

4-Φ18

50

230

165

125

102

3

4-Φ18

65

290

185

145

122

3

4-Φ18

80

310

200

160

138

3

8-Φ18

100

350

235

180

158

3

8-Φ18

125

400

250

210

188

3

8-Φ18

150

480

285

240

212

3

8-Φ22

200

600

340

295

268

3

12-Φ22

250

650

405

355

320

3

12-Φ25

300

750

460

410

375

4

12-Φ25

350

850

520

470

435

4

16-Φ25

PN 25

15

130

95

65

45

2

NO stable High, drawing will offer

4-Φ14

20

150

105

75

58

2

4-Φ14

25

160

115

85

68

2

4-Φ14

32

180

140

100

78

2

4-Φ18

40

200

150

110

88

3

4-Φ18

50

230

165

125

102

3

4-Φ18

65

290

185

145

122

3

8-Φ18

80

310

200

160

138

3

8-Φ18

100

350

235

190

162

3

8-Φ22

125

400

270

220

188

3

8-Φ26

150

480

285

240

212

3

8-Φ26

200

600

340

310

278

3

12-Φ26

250

650

405

355

335

3

12-Φ30

300

750

460

410

375

4

16-Φ30

350

850

520

470

435

4

16-Φ33

200

160

138

3

8-Φ18

100

350

235

180

158

3

8-Φ18

125

400

250

210

188

3

8-Φ18

150

480

285

240

212

3

8-Φ22

200

600

340

295

268

3

12-Φ22

250

650

405

355

320

3

12-Φ25

300

750

460

410

375

4

12-Φ25

350

850

520

470

435

4

16-Φ25

PN 25

15

130

95

65

45

2

NO stable High, drawing will offer

4-Φ14

20

150

105

75

58

2

4-Φ14

25

160

115

85

68

2

4-Φ14

32

180

140

100

78

2

4-Φ18

40

200

150

110

88

3

4-Φ18

50

230

165

125

102

3

4-Φ18

65

290

185

145

122

3

8-Φ18

80

310

200

160

138

3

8-Φ18

100

350

235

190

162

3

8-Φ22

125

400

270

220

188

3

8-Φ26

150

480

285

240

212

3

8-Φ26

200

600

340

310

278

3

12-Φ26

250

650

405

355

335

3

12-Φ30

300

750

460

410

375

4

16-Φ30

350

850

520

470

435

4

16-Φ33

Are you interested in learning more about Bellow Seal Valve? Contact us today to secure an expert consultation!