Mar. 16,
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As a contractor or DIYer, there are a lot of reasons you should own a segmented saw blade. If you&#;re familiar with the various diamond saw blades, you would understand the importance of its segmented design. With various work ranging involving stone materials, possessing the right blades would guarantee an excellent result while also reducing work expended and time spent.
These are enough reasons for you to have a segmented diamond saw blade. This is because there is nothing as exciting as cutting hard stone materials with a durable blade. A blade that offers fast cutting speed and ensures you get your work done as desired.
Before you lay your hands on the segmented saw blade, there are certain things you should know.
Segmented saw blades are the type of diamond saw blades. The segmented saw blades used to cut concrete, tiles, bricks, brick blocks, marble, marble, granite, stone, and various other hard materials. With the kind of materials contractors uses it on, the segmented saw blades are usually known as dry cutting blades. The name draws inspiration from its dry use applications. The reason they are put to use without water is the cutout or segments found on the edge of the blade. The cutouts/segments enable air to flow and the blade core to cool.
The segments also enable the segmented saw blade to exhaust debris better. Hence, cut quickly. One of the factors that reduce a diamond saw blade lifespan is overheating. This affects its bond and can warp it. This makes segmented saw blades the best option when water is not available.
Segmented saw blades have a typical medium to hard bonds, and the bond determines the range of applications (wet or dry). The segmented saw blades offer a relatively smooth cut at high speed, though chipping might happen. They are very durable, and in comparison with other diamond saw blades, they have a longer lifespan.
Segmented saw blades give the roughest cut. This makes them ideal for cutting granite, stone, marble, concrete, and other masonry materials.
With the various sizes and diameters of segmented saw blades, they are put to use with different saw machinery. Like a circular saw, angle grinder, masonry saw, and concrete saws.
The configuration of the segmented saw blade and cutting modes is chosen based on the strength of natural stone and type of equipment.
One of the important parameters of cutting is
linear cutting speed, complying with this ensures the optimum performance of the diamond layer of the segmented saw blades.
In order to achieve maximum performance efficiency of the segmented saw blade, it is best important to follow the recommendations outlined in the blade manual.
Segmented saw blades are one of the various types of diamond saw blades. This is why it is important to know the physical features of a segmented saw blade as a beginner. This helps you to choose.
Diamond saw blades production is due to spreading synthetic diamonds throughout the steel used. This is what makes them ideal for masonry works. However, identifying and picking segmented saw blades from the lots requires you to note some features and distinguish them from the others. Other diamond saw blades include continuous and turbo.
Continuous Diamond Saw Blades: This type of diamond saw blades lack teeth. Which is one of the main features that distinguish it from the segmented diamond saw blade? The continuous diamond saw blades are specifically to cut through tile materials. Therefore not usually effective or appropriate for cutting through concrete or masonry materials.
Turbo Diamond Saw Blades: Physically, these are more similar blades to continuous diamond saw blades than they are to segmented diamond saw blades. Turbo saw blades does not have teeth too. However, their rims are serrate. This enables them to have more raw cutting power. This feature allows them to be alternatively put to use for materials where the segmented saw blade is also suitable.
Segmented saw blades have a rim with diamond edges. These edges are separate due to a little gorge. This feature physically distinguishes them from the turbo, and continuous diamond saw blades. With the gullets, segmented saw blades possess the power to deliver power cuts. However, the cuts are less accurate. So when you need to cut through suited tough materials. With which rough cut edges do not bother you, segmented diamond saw blade is your blade.
With the similarities in applications of both segmented and turbo saw blades, choosing between the two depends on your preference. For slow cutting but more accuracy and precision, choose the turbo diamond saw blade. For aggressive cutting, fast but less accurate and precise, choose the segmented diamond saw blade.
To help your decision making when choosing your blade, ask your self the following questions:
Segmented diamond saw blades can be primarily made for wet cutting or dry cutting. However, they are specifically dry cutting blades. This show in the presence of gullets/slots. With dry cutting, you do not see sloppy wet slurry, and there is no need to equip your saw with hose or water tank. This feature makes segmented diamond saw blades a good option for indoor tasks where a dry working area is desirable or in an area where the closeness of water is uncertain.
TIP: Vital PPE should be put to use when operating the segmented diamond saw blades for dry cutting. To prevent/avoid dangerous respiratory risks and other health hazard conditions caused dust particles.
The lifespan of your segmented diamond saw blades depends on certain variables. One of the major variables is blade quality. This involves diamond quality, concentration, segment bond (medium to hard for segmented saw blades) and width.
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The different diamond quality show in different grades of segmented saw blades. A much higher quality diamond concentration ensures the segmented diamond saw blades would perform better and last longer.
Another important factor is the material you cut with your segmented saw blade. Though capable of cutting tough materials, never use your segmented saw blade to cut unspecified materials. You can use a segmented saw blade specifically designed for concrete to cut asphalt. Though it will cut the asphalt fast, it reduces its lifespan.
To have all the information you require to use the segmented diamond saw blades efficiently, contact us now.
Cut further, faster by selecting the right diamond blade for your cutting application. The best way to stay efficient on your job site is by minimizing downtime. If you have to stop and change your diamond blade every few cuts, you lose a lot of valuable time. Selecting the right diamond blade is crucial for several reasons, and it can significantly impact the efficiency, cost-effectiveness, and overall success of the project. Taking the time to understand the specific requirements of your project and choosing the appropriate diamond blade can make a significant difference in overall project success.
Diamond blades are made with different levels of bonded segments, ranging from soft to hard. To get the most out of your diamond blade, the segment and blade should be matched to the material it will cut. Being able to identify the type of material to be cut and the aggregate of the material can extend the life of your diamond blade drastically.
If you are cutting hard material like granite, stone, or brick, you want a softer-bonded blade like our Ol' Blue Blade. If you are cutting softer material like asphalt or concrete, you want a harder-bonded blade like our Boss Blade
Understand that the horsepower you are cutting with impacts the productivity and longevity of your diamond blade. The size of the blade should match the saw&#;s maximum horsepower. Cutting with a saw that runs too fast can cause the diamond blade to glaze over and get too hot. Cutting with a saw that runs too slow greatly affects the productivity and effectiveness of your diamond blade.
Knowing how deep you need to cut before selecting your diamond blade allows for a more precise and accurate cut. The maximum cutting depth of a blade depends on the saw type and the saw&#;s components. Blade guards and motor housings can decrease the maximum depth of cut you can make with a blade. Check out our Diamond Blade Cutting Depths Gude for an overview of your maximum depth of cut based on saw type and blade diameter.
Knowing whether you need to use water with your diamond blade is important when selecting a blade. Any blades that are designed to cut wet MUST be used with water, while blades that are designed to cut dry can be used to cut both wet and dry.
Wet cutting is one of the most effective ways to cut concrete, masonry, stone, or even asphalt. Dust exposure is kept to a minimum and your diamond blade is less likely to overheat. The key is using the right amount of water. The slurry should almost have a chocolate milk consistency to it.
A diamond blade's life depends on many different variables. One key factor of a diamond blade's life is the quality of the diamond blade. Diamond blades have different concentrations and quality of diamonds within the segments. A blade with a higher concentration and quality of diamonds will perform better and last longer.
Another factor is the blade specs. Make sure that your blade's segments are designed for the aggregate you are cutting. Cutting a hard material like old concrete will need a softer bonded segment on the blade than one used when cutting a more abrasive material like asphalt. A harder material requires more diamonds to be exposed in the segment. Soft bonded segments allow the diamonds to rise to the top to be exposed and grind away the material quickly. You could use a blade designed for hard material for asphalt, it will cut fast, but the diamond blade won't last long.
The type of saw that is being used also makes a difference in the life of your blade. A saw with a higher RPM will wear a blade faster than a saw with a low RPM.
The saw operator plays a big role in the longevity of the blade. Applying too much pressure on the blade tends to wear the segments down faster than someone applying minimal pressure.
1) Use a wet blade only when wet cutting
2) Don't bury the blade, let the saw cut by itself.
3) Make sure the blade is installed correctly
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