Pros and Cons of 2 Check Valves Types

30 Dec.,2024

 

Pros and Cons of 2 Check Valves Types

One of the most essential valves in water and wastewater pumping systems is the check valve. Its purpose is to automatically open while pumps are running, and return to the closed position to prevent reverse flow when the pumps are not in operation. These valves help minimize energy consumption and protect the pumping system from pressure surges and damage from reverse flow.

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Selecting check valves for a process is like selecting hardware for new cabinets. Once you decide on a knob or a handle, there's a multitude of styles, colors, and price points to consider beyond that. Same with check valves. It's pretty clear the process you're working on requires a check valve, but which one? Each style of check valve is designed to meet a certain need. Here's the pros and cons of two different styles of check valves, the lift check and swing check.

Lift Check Valves

Lift check valves are commonly used in high-rise buildings, industrial and power plant applications, and water and wastewater applications. They have no external moving parts and are known to be economical and reliable. Over time, these types of valves can have high energy costs because the disc remains in the flow stream during operation.

Silent Check Valve

Silent check valves are known for their quiet closure. Flow pushes the disc to allow forward flow. When the pump is stopped, a compression spring pushes the disc into the seat before flow reverses, hence the silent closure.

This type of check valve is most commonly used in clean water applications with high head.

Nozzle check valves are very similar to the silent check valve, are meant for high pressure, industrial and power applications.

Ball Check Valve

Ball check valves are commonly used in water and wastewater applications. They have very simple operation, and are compact and economical too. These valves feature a rubber coated ball that moves in and out of the seat as flow moves forward and reverse.

Because the ball has a long way to travel when the pump shuts off, these valves have a high tendency to slam in high head applications.

Swing Check Valves

Swing checks are certainly some of the most common check valves used in water and wastewater pumping systems. They're readily available and relatively low cost. They're also automatic, requiring no external power source, guided only by the direction of flow.

These valves can come in a few different configurations, operating in the same basic way.

Dual-Disc

This check valve features a wafer body design and two D-shaped discs that rotate out of the way as flow enters the valve. It has good non-slam characteristics, but is not recommended for wastewater applications. It is also susceptible to vibration and wear.

Traditional Swing Check

Everyone knows this one, right? It's definitely the most common check valve in water and wastewater applications. This type of valve usually has metal or resilient seats and a 60-90 degree swing. This valve has a tendency to slam, however, due to the long stroke, friction in the packing, and inertia of the disc.

Air cushions are sometimes employed to help alleviate the slamming. Though some believe that a lever and spring is a better accessory as they allow the valve to close faster.

Tilted Disc Check Valve

The difference between the tilted disc check valve and the traditional swing check valve is that flow is allowed to pass on both sides of the disc. Because of this, it allows for extremely low head loss.

This valve is not recommended for wastewater applications because pins that extend into flow stream tend to collect debris. Clean water or treated effluent are best for this valve.

Do you have the right type of check valve for your application? Could there be a better one? Always discuss changes to your pumping system with an engineer who is well versed in all types of check valves. They may be able to help you find a valve that slams less or could even be more energy efficient.

Not sure if you should change up your check valves? Ask us about it! We gladly provide technical assistance to businesses and municipalities in Wisconsin, Minnesota, Illinois, and upper Michigan.

 

Swing Check Valves vs. Other Check Valve Types

Introduction

In many fluid systems, check valves are crucial parts that guarantee fluid flow in one direction while preventing backflow. Swing Check Valves are a well-liked option among the several kinds of check valves available. They are not the only choice, though, as each type of check valve has pros and cons of its own. This post will compare swing check valves with other check valve types, examining their features, uses, and selection criteria.Swing Check Valves

Swing check valves are distinguished by a hinged disc that swings open to permit flow in one direction and shuts to stop backflow. These valves are usually utilized when low-pressure drops and little turbulence are desired. They are frequently found in HVAC systems, industrial operations, and water and wastewater systems. Swing Check Valves' primary benefit is their ease of use and potency in regulating flow direction.Other Types of Check Valves

In addition to swing check valves, various other kinds of check valves are made for particular uses:

Ball Check Valves: These valves regulate flow using a spherical ball. The ball is forced away from the seat to allow flow when the pressure on the intake side is higher than on the output side. Ball check valves are appropriate for uses with little upkeep and quick response times. 

 Diaphragm Check Valves: Diaphragm valves control flow by means of a flexible diaphragm. The diaphragm bends away from the seat in response to forward pressure, enabling flow. These valves are frequently utilized in settings like the food processing and pharmaceutical industries, where it is necessary to reduce contamination.

Lift Check Valves: Lift Check Valves have a vertically moving disc that permits or obstructs flow. These valves can be put in horizontal or vertical pipes and are appropriate for high-pressure applications. They are frequently utilized in boiler feedwater applications and steam systems.

Comparison

Flow Characteristics: Unlike other varieties, swing check valves provide a small pressure drop and minimum turbulence. On the other hand, Ball Check Valves offer a tight shut-off and rapid reaction. 

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 Maintenance: Because of its straightforward design, swing check valves are typically simple to maintain. Ball check valves may need to be cleaned on occasion to avoid clogging. Still, diaphragm check valves may need to have their diaphragm replaced regularly.

Uses: Each type of check valve has a unique set of uses, depending on variables like fluid compatibility, pressure, and flow rate. Lift check valves are the recommended choice for high-pressure systems, while diaphragm check valves are appropriate for hygienic settings.

FAQ about Swing Check Valves vs. Other Check Valve Types: A Comparison

Q1. What is a swing check valve?

A swing check valve permits the flow of fluid only in one direction. It consists of a disc (called the 'swing') that is hinged at the top and can open freely to allow flow while closing to stop backflow.

 Q2. How is a swing check valve different from other check valve types? 

While other varieties, such as ball check valves and piston check valves, use a ball and a piston to accomplish the same task, swing check valves work by swinging the disc to permit flow or prevent backflow. Every type of check valve has its own set of advantages and disadvantages .

Q3. What are the advantages of swing check valves?

Swing check valves don't substantially impede flow because of their minimal pressure drop. Compared to other varieties, they perform better with slurries and fluids containing suspended particulates. In addition, their designs are usually simpler.

Q4. What are the limitations of swing check valves?

Swing check valves can cause water hammer or slamming effects, particularly in high-pressure applications or when flow rates fluctuate quickly. Because of the disc swings, they also need much room to be installed.

Q5. When should I choose a swing check valve over other types?

Applications, where space allows for the disc to swing, are most suited for swing check valves, which are best suited for low to moderate flow rates. They are frequently utilized in sewage treatment facilities, wastewater systems, and other sectors of the economy where backflow protection is essential.

Q6. What are some common alternatives to swing check valves?

Additional check valve varieties include piston and ball check valves, which employ a piston and a ball, respectively, to prevent backflow. Every array has unique benefits and works best in certain situations.

Q7. How do swing check valves compare to ball check valves?

Swing check valves can handle solids better and usually have a lower pressure drop compared to ball check valves. Ball check valves, on the other hand, are more compact and may provide better sealing at low flow rates, which makes them appropriate for confined locations.

Q8. Can swing check valves be installed in any orientation?

Swing check valves can be mounted vertically with upward flow, although usually installed horizontally. Nonetheless, the installation orientation could impact the valve's performance. Therefore, it's critical to adhere to manufacturer instructions.

Q9. Where are swing check valves commonly used?

Plants that treat water and wastewater.

Gas and oil sector. 

Air conditioning systems. 

Water distribution systems in municipalities. 

Plants that process chemicals.

Q10. Can corrosive fluids be used with swing check valves? 

Swing check valves are appropriate for use with corrosive fluids because they can be made of various materials, including metals that resist corrosion. A suitable material must be chosen for the particular application to ensure longevity and dependability.

Q11. How can I choose the best check valve for my needs? 

Consider variables including temperature, pressure rating, flow rate, available space, and the type of fluid being handled. Speak with a valve manufacturer or supplier for help choosing the right valve for your particular application.

Q12. How should a swing check valve be maintained? 

Swing check valve performance must be maintained through routine cleaning and examination. Depending on the use, maintenance can entail removing the disc and looking for wear or debris accumulation, lubricating the hinges as needed, and changing any broken or worn-out parts.

Conclusion

In conclusion, the application's particular needs will determine whether to use a swing check valve or another type. Other types, such as Ball, Diaphragm, and Lift Check Valves, offer unique advantages in terms of response time, maintenance, and adaptability for various working circumstances, while Swing Check Valves are known for their simplicity and low-pressure drop. To ensure optimal performance and dependability in fluid systems, engineers can choose the most appropriate check valve type by carefully weighing criteria, including flow characteristics, maintenance requirements, and application demands.

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