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In spite of great advances in manufacturing processes, still most of the tube and pipe production methods produce tubes that are neither round nor straight. In order to reduce ovality, and increase straightness, rotary straightening machines were developed.
The machines that are used for straightening are built with several methods of driving the rolls. While some machines have a discrete drive motor for every roll, majority of current machines use two drive motors &#; one for the top set of rolls and other one for the bottom set. Irrespective of the way in which the rolls are driven, it is essential that all the rolls revolve at equal speed from about 1 RPM to 2 RPM. Additionally, it is necessary for the manufacturer to build an electronic load sharing system to make sure the power required to straighten is shared equally between both the driving motors. A check of motor loading and roll RPM (Rotations per Minute) should be done, every time the rolls are changed. Further, this post will explain the working of a tube straightener.
Different Straightening Techniques:
Rotary tube straightening machines get their name from the tube that rotates while passing through the machine. The rolls hold and rotate the tube while feeding it through the machine. This is carried out until the entire or the desire length of the tube has been straightened. When the tube passes through the machine, it is exposed to two straightening forces, namely, bend (or offset) straightening, and pressure straightening.
You must carefully control the amount of bend, so that it has adequate force to take the tube past its elastic limit to achieve straightness.
Advantages of Additional Bending Moments:
Following are the advantages of additional bending moments:
Woodward-Fab is a well-known firm that provides specialized tube straighteners. TT100 is one of the popular tube straighteners provided by the firm. Let us understand how this product is used.
How to Straighten a Tube using Woodward Fab&#;s Tube Straightener TT100?
Follow these simple steps to straighten a tube:
In case of a pre-cut length of tube that needs to be straightened, you can also do it with the help of Woodward Fab&#;s TT100 tube straightener. All you have to do is, push the piece through the wheels and work it back and forth. You can fine tune the adjustment knob till all the bends have been straightened.
Jun. 26,
In the realm of manufacturing and construction, precision and efficiency are paramount. Pipe straightening cutting machines have emerged as indispensable tools, catering to the needs of various industries where accuracy in pipe fabrication is crucial. Let's explore the diverse sectors that significantly benefit from the use of these specialized machines.
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The construction and plumbing industry is one of the primary beneficiaries of pipe straightening cutting machines. In construction projects, pipes need to be precisely cut and straightened to fit specific measurements. Whether it's for water supply systems, drainage, or structural components, these machines play a pivotal role in ensuring that pipes meet stringent standards, leading to a more efficient and reliable infrastructure.
Industries involved in manufacturing metal structures, such as those producing steel frames for buildings and bridges, heavily rely on pipe straightening cutting machines. These machines contribute to the creation of uniform and accurately sized metal components, enhancing the structural integrity of the final product. The ability to handle various pipe sizes and materials makes these machines versatile in catering to the diverse requirements of metal structure manufacturing.
Precision is non-negotiable in the automotive industry, where components must adhere to exact specifications. Pipe straightening cutting machines find extensive use in fabricating exhaust systems, chassis components, and other crucial parts of vehicles. The accuracy provided by these machines ensures that automotive manufacturers can maintain high-quality standards while streamlining their production processes.
The shipbuilding industry demands meticulous attention to detail to ensure the safety and reliability of marine vessels. Pipe straightening cutting machines are instrumental in fabricating pipes used in ship construction. From intricate piping systems to structural components, these machines contribute to the creation of seaworthy vessels with precision-cut and straightened pipes.
In the aerospace sector, where lightweight yet robust materials are crucial, pipe straightening cutting machines play a critical role. These machines assist in the fabrication of components for aircraft and spacecraft, contributing to the overall efficiency and safety of the aerospace industry. The ability to work with various materials, including specialized alloys, makes these machines invaluable in aerospace manufacturing.
Industries involved in energy production and oil & gas exploration benefit significantly from the use of pipe straightening cutting machines. In these sectors, pipes are used for transporting fluids and gases over long distances. The precision offered by these machines ensures the integrity of pipelines, reducing the risk of leaks and enhancing the overall safety and efficiency of energy infrastructure.
When considering the adoption of pipe straightening cutting machines, selecting a reputable supplier is crucial. A reliable supplier ensures that the machines meet industry standards, providing efficiency and longevity. Look for suppliers with a track record of delivering high-quality equipment and excellent customer support to make an informed investment.
In conclusion, pipe straightening cutting machines find application in a myriad of industries where precision and efficiency are paramount. From construction and automotive manufacturing to aerospace and energy sectors, these machines contribute to the production of high-quality components. If your industry requires the benefits of these advanced machines, don't hesitate to contact us. Our team is ready to assist you in finding the right solutions from a trusted supplier. Elevate your manufacturing capabilities and ensure precision in your processes today.
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