Access Cage on a Fork Lift

02 Jul.,2024

 

Access Cage on a Fork Lift

Post by tweetybird » Thu Oct 23, 12:12 pm

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The HSE say slightly more than that but at the moment i cannot recall where:
If a flt is to carry a man cage then the man cage and the flt must be subject to 6monthly LOLER inspections and the cage clearly marked with SWL,
A man cage on a fork lift truck is not permitted for use for any planned, routine or maintenance work. It can only be used to enable emergency works to take place.
As your work is being planned it would seem to fall foul of this ruling; We do have man cages for some of our FLT but we do not use them for any planned, routine or maintenance work (including changing bulbs in warehouse).
If I could remember the precise papers involved I would quote them all for you - but a bit of leg work and they can all be found.
Other way to look at it is go for the HSE search and man cage fork lift truck (variants of) and all you can find in a hurry is lists of prosecutions and improvement notices etc for where the use of man cage on FLT has gone wrong.

IF you must use one in an emergency situation - yes harness and lanyards etc (all checked) must be used. If NOT an emergency it should not be used.

There is no wrong answer in health and safety - it is a starting point for discussion


Experience may be a good teacher ... but some lessons I wish I had never had to learn!

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Safely using forklift cages

Employers are using forklift attachments more than ever and one of the most common attachments are cages used to raise workers to reach elevated areas. However, many employers do not know the hazards of using a forklift cage, how to safely use the cage, and what to train employees on.

First, if you have a homemade cage, get it certified by either the manufacturer or an engineer. For an employee to move around the cage safely, it must be built correctly. The sides of the cage and the door must have a mid-rail and top rail. The cage door has to be retractable to close behind the employee, or you can put on removable railings. The removable railings must always be in place when an employee is in the cage.

Employees must wear a fall protection system once they are four feet from the ground. If the employee leaves the cage to go into a racking system or other working surface, make sure your employees wear their fall protection. Employees must have an anchor point either on the forklift or the cage, wear a D ring, and have two lanyards. One lanyard must stay hooked to the forklift and the other must be hooked to the racking system.

If the employee falls, neither the forklift, the cage, or the racking system should go tumbling down with the employee. The employee must fall in a sitting position in order to be rescued. Have an engineer determine whether the forklift can sustain the force of the employee falling along with the cage's weight.

Always park the forklift when employees are trying to reach higher levels. If there are two employees, make sure the operator does not have the forklift in drive when the employee in the cage is trying to reach for materials in a racking system. If the operator is driving on uneven pavement and an employee is in the elevated cage, it's likely that an employee in the cage can catapult from the area where they are at. If you are going to be traveling with an employee in the cage, make sure you are traveling with the forks on the ground.

Employees should not climb onto racks not built for human use. Some racks are not rated for it because they do not have a floor on each rack level where employees can freely walk on the racks. The racks also do not have mid-rails and top rails to keep employees from falling off. If your racking system is rated for human occupancy, then employees can leave the cage with their fall protection to get materials from a rack; otherwise they can't be on the racking system.

Follow the recommendations above to make sure employees are safe; otherwise, it is very likely they will have a serious injury or fatality. As the racking systems and forklifts get taller, employees could fall from greater heights, and the resulting injuries would be more severe. Make sure you provide forklift training, fall protection training, and a rescue plan to your employees so they understand the hazards and obstacles they face when using a forklift cage.

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